09491-24012 Suzuki Jet, main 120


09491-24012 Jet, main 120 Suzuki 20ELB, 20ELC, 20ELN, DT15 MLE, DT15ELD, DT15ELE, DT15ELF, DT15ESD, DT15ESE, DT15ESF, DT15MLD, DT15MLF, DT15MSD, DT15MSE, DT15MSF, DT20ELG, DT20ELH, DT20ELJ, DT20ESB, DT20ESC, DT20ESG, DT20ESH, DT20ESJ, DT20ESN, DT20MLB, DT20MLC, DT20MLG, DT20MLH, DT2 Jet
09491-24012 Jet, main 120 Suzuki
Rating:
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Buy Jet, main 120 09491-24012 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 32-1
 

Suzuki entire parts catalog list:

20ELB 1977
20ELC 1978
20ELN 1979
DT15 MLE 1984
DT15ELD 1983
DT15ELE 1984
DT15ELF 1985
DT15ESD 1983
DT15ESE 1984
DT15ESF 1985
DT15MLD 1983
DT15MLF 1985
DT15MSD 1983
DT15MSE 1984
DT15MSF 1985
DT20ELG 1986
DT20ELH 1987
DT20ELJ 1988
DT20ESB 1977
DT20ESC 1978
DT20ESG 1986
DT20ESH 1987
DT20ESJ 1988
DT20ESN 1979
DT20MLB 1977
DT20MLC 1978
DT20MLG 1986
DT20MLH 1987
DT20MLJ 1988
DT20MLN 1979
DT20MSB 1977
DT20MSC 1978
DT20MSG 1986
DT20MSH 1987
DT20MSJ 1988
DT20MSN 1979
DT25ELF 1985
DT25ELG 1986
DT25ELH 1987
DT25ELJ 1988
DT25ESG 1986
DT25ESH 1987
DT25ESJ 1988
DT25MLD 1983
DT25MLE 1984
DT25MLF 1985
DT25MLG 1986
DT25MLH 1987
DT25MLJ 1988
DT25MSD 1983
DT25MSE 1984
DT25MSF 1985
DT25MSG 1986
DT25MSH 1987
DT25MSJ 1988
DT25SF 1985
DT6LE 1984
DT6LF 1985
DT6SE 1984
DT6SF 1985

Information:


Table 1
Diagnostic Trouble Codes for DEF Module Does Not Respond
J1939 Code Code Description Comments
3361-7 Aftertreatment #1 DEF Dosing Unit : Not Responding Properly The DEF injector is not functioning properly.
Table 2
Required Tools
Tool Part Number Part Description Qty
A 398-4987 Probe - Female
(Part of 372-5260 Tool Gp) 2
B 398-4985 Probe - Male
(Part of 372-5260 Tool Gp) 2 Note: The procedures have been listed in order of probability. Complete the procedure in the order in which the steps are listed.
Table 3
Troubleshooting Test Steps Values Results
1. Check the Resistance of the DEF Injector
A. Turn the keyswitch to the OFF position. Allow 2 minutes to elapse before proceeding.
B. Disconnect the DEF injector from the applicable harness.
C. Inspect the connector for damage or debris.
D. Connect Tooling A to the DEF injector. The probes must be used to prevent damage to the DEF injector connector.
E. Measure the resistance of the DEF injector.
10 Ohms to 20 Ohms
Result : The resistance of the DEF injector measured between 10 Ohms and 20 Ohms.
Proceed to Test Step 2.
Result : The resistance of the DEF injector did not measure between 10 Ohms and 20 Ohms. A failed DEF injector has been detected.
Repair : Replace the failed DEF injector. Refer to the Disassembly and Assembly, "DEF Injector and Mounting - Remove and Install".
Proceed to Test Step 8.
2. Check for a Short Circuit in the Wiring Harness.
A. Turn the keyswitch to the OFF position. Allow 2 minutes to elapse before proceeding.
B. Disconnect the injector from the applicable harness
C. Connect Tooling B to the DEF injector harness connector. The probes must be used to prevent damage to the connector.
D. Measure the resistance between the two probes.
Note : The reading will measure the resistance in the wiring harness between the DEF injector connector and the ECM.
Greater than 10K Ohms
Result : The resistance of the DEF injector wiring harness measured greater than 10K Ohms.
Repair : Connect the injector to the applicable harness.
Proceed to Test Step 3.
Result : The resistance of the DEF injector wiring harness did not measure greater than 10K Ohms.
Repair : There is a short circuit in the wiring harness between the DEF injector connector and the DCU. Repair or replace the wiring harness. Connect the injector to the applicable harness.
Proceed to Test Step 8.
3. Check the Diesel Exhaust Fluid (DEF) Quality.
A. Measure the DEF quality. Refer to Systems Operation, Testing and Adjusting, "Diesel Exhaust fluid Quality - Test" for the correct procedure.
DEF
Result : The DEF is not contaminated and the concentration is within the acceptable range.
Proceed to Test Step 4.
Result : The DEF is not contaminated but the concentration is not within the acceptable range.
Repair : Drain the DEF from the tank. Refill the tank with DEF that meets ISO 22241 quality standards.
Proceed to Test Step 8.
Result : The DEF is contaminated.
Repair : Contact the Dealer Solutions Network (DSN) for further information.
4. Perform the "DEF Dosing System Accuracy Test"
A. Use the electronic service tool to perform the "DEF Dosing System Accuracy Test". Refer to Systems Operation, Testing and Adjusting, "Aftertreatment SCR System Dosing - Test" for the correct procedure.
DEF dosing system accuracy test
Result : The quantity collected is below specification.
Proceed to Test Step 5.
Result : The quantity collected is within the desired range. The desired range is 100 mL (3.4 oz) minimum to 130 mL (4.4 oz) maximum.
Proceed to Test Step 9.
Result : The quantity collected is above specification.
Repair : A failed DEF injector has been detected, replace the failed DEF injector. Refer to the Disassembly and Assembly, "DEF Injector and Mounting - Remove and Install".
Proceed to Test Step 7.
5. Check the DEF Pressure Line
A. Turn the keyswitch to the OFF position. Allow 2 minutes to elapse before proceeding.
B. Visually inspect the lines for leaks or damage.
C. Remove the DEF pressure line between the DEF pump and the DEF injector. Refer to Disassembly and Assembly, "Diesel Exhaust Fluid Lines - Remove and Install" for the correct procedure.
D. Inspect the DEF pressure line for obstructions. Flush the line with water or low-pressure air, if necessary.
Note : Possible obstructions are ice, DEF deposits, or debris.
Restriction, obstructions, and leaks
Result : There are restrictions or leaks in the lines.
Repair : Flush or replace the line.
Proceed to Test Step 7.
Result : An obstruction was not found and the line was not damaged.
Proceed to Test Step 6.
6. Replace the DEF Injector
A. Turn the keyswitch to the OFF position.
B. Remove the DEF injector. Refer to Disassembly and Assembly, "DEF Injector and Mounting - Remove and Install".
C. Connect the new DEF injector to the DEF pressure line and the electrical connector.
Note: Do not install the new injector until Test Step 7 has been completed.
DEF injector
Result: The DEF injector was connected to the DEF pressure line and the electrical connector.
Proceed to Test Step 7.
7. Perform the DEF Dosing System Accuracy Test
A. Use the electronic service tool to perform a "DEF Dosing System Accuracy Test". Refer to Systems Operation, Testing and Adjusting, "Aftertreatment SCR System Dosing Test" for the correct procedure.
DEF dosing system accuracy test
Result: The quantity collected is within specification.
Install the new DEF injector. Refer to Disassembly and Assembly, DEF Injector and Mounting Remove and Install.
Proceed to Test Step 8.
Result: The quantity collected is not within specification.
Repair : Replace the DEF pump. Refer to the Disassembly and Assembly manual for the correct procedure.
Install the new DEF injector. Refer to Disassembly and Assembly, DEF Injector and Mounting Remove and Install.
Proceed to Test Step 8.
8. Perform the Aftertreatment Recovery Procedure
A. Connect to the electronic service tool.
B. Perform the "Aftertreatment Recovery Procedure".
Aftertreatment Recovery Procedure
Result: The Aftertreatment Recovery Procedure completed successfully.
Proceed to Test Step 9.
Result: The Aftertreatment Recovery Procedure was not successful.
Contact the Dealer Solutions Network (DSN).
9. Perform an "Aftertreatment System Functional Test"
A. Turn the keyswitch to the ON position.
B. Use the electronic service tool to perform an "Aftertreatment System Functional Test".
C. Refer to "Aftertreatment Abnormal Shutdown History" under the "Information" tab in the "Engine #1 Aftertreatment Controller".
Note : If hot shutdowns have occurred, allow the engine to cool down before shutting the machine OFF.
Electronic service tool test
Result : The test


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09491-27006
 
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20ELB, 20ELC, 20ELN, DT15ELG, DT15ELH, DT15ELJ, DT15ESG, DT15ESH, DT15ESJ, DT15MLG, DT15MLH, DT15MLJ, DT15MSG, DT15MSH, DT15MSJ, DT20ESB, DT20ESC, DT20ESN, DT20MLB, DT20MLC, DT20MLN, DT20MSB, DT20MSC, DT20MSN, DT6LE, DT6LF, DT6SE, DT6SF, DT9.9ELG, DT
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09492-67002
 
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