09202-06019 Suzuki Shear Pin


09202-06019 Shear Pin Suzuki 20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, DT15 MLE, DT15ELD, DT15ELE, DT15ELF, DT15ELG, DT15ELH, DT15ELJ, DT15ESD, DT15ESE, DT15ESF, DT15ESG, DT15ESH, DT15ESJ, DT15MLD, DT15MLF, DT15MLG, DT15MLH, DT15MLJ, DT15MSD, DT15MSE, DT15MSF, DT15 Shear
09202-06019 Shear Pin Suzuki
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Buy Shear Pin 09202-06019 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 29-3
 

Suzuki entire parts catalog list:

20ELB 1977
20ELC 1978
20ELN 1979
25ELB 1977
25ELC 1978
25ELN 1979
25ELT 1980
25ELX 1981
DT15 MLE 1984
DT15ELD 1983
DT15ELE 1984
DT15ELF 1985
DT15ELG 1986
DT15ELH 1987
DT15ELJ 1988
DT15ESD 1983
DT15ESE 1984
DT15ESF 1985
DT15ESG 1986
DT15ESH 1987
DT15ESJ 1988
DT15MLD 1983
DT15MLF 1985
DT15MLG 1986
DT15MLH 1987
DT15MLJ 1988
DT15MSD 1983
DT15MSE 1984
DT15MSF 1985
DT15MSG 1986
DT15MSH 1987
DT15MSJ 1988
DT20ESB 1977
DT20ESC 1978
DT20ESN 1979
DT20MLB 1977
DT20MLC 1978
DT20MLN 1979
DT20MSB 1977
DT20MSC 1978
DT20MSN 1979
DT25ELZ 1982
DT25ESB 1977
DT25ESC 1978
DT25ESN 1979
DT25EST 1980
DT25ESX 1981
DT25ESZ 1982
DT25MLB 1977
DT25MLC 1978
DT25MLN 1979
DT25MLT 1980
DT25MLX 1981
DT25MLZ 1982
DT25MSB 1977
DT25MSC 1978
DT25MSN 1979
DT25MST 1980
DT25MSX 1981
DT25MSZ 1982
DT28F 1979
DT9.9ELD 1983
DT9.9ELE 1984
DT9.9ELF 1985
DT9.9ELG 1986
DT9.9ELH 1987
DT9.9ESD 1983
DT9.9ESE 1984
DT9.9ESF 1985
DT9.9ESG 1986
DT9.9ESH 1987
DT9.9MLD 1983
DT9.9MLE 1984
DT9.9MLF 1985
DT9.9MLG 1986
DT9.9MLH 1987
DT9.9MSD 1983
DT9.9MSE 1984
DT9.9MSF 1985
DT9.9MSG 1986
DT9.9MSH 1987

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 360-8376 Capping Kit 1 Start By:
Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove" for the correct procedure.
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High-Pressure Fuel Lines" for safety information.Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Note: Plug or cap all open ports with new plugs or new caps.
Illustration 1 g06384237
Disconnect the Original Equipment Manufacturers (OEM) harness assembly from engine harness assembly (1).
Remove nut (3) and washer (2) from harness assembly (1).
Position harness assembly (1) away from bracket (5).
Remove bolts (4) and bracket (5) from bracket (6).
Illustration 2 g06142945
Illustration 3 g06483750
Illustration 4 g06324253
Thoroughly clean fuel manifold (9) and the area around the fuel manifold.
Disconnect wiring harness (8) from Exhaust Gas Recirculation (EGR) valve assembly (7)
Disconnect wiring harness (10) from fuel pressure sensor (9).
Remove banjo bolt (11) and sealing washers (13) (not shown) from banjo connection (12). Use Tooling (A) to plug fuel pressure relief valve (14) and cap the banjo connection.
Remove bolts (16) from fuel manifold (15). Remove the fuel manifold from the cylinder head.
If necessary, remove relief valve (14) from fuel manifold (15). Refer to Disassembly and Assembly, Relief Valve (Fuel) - Remove and Install for the correct procedure.Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High-Pressure Fuel Lines" for safety information.Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that all ports on the fuel manifold are capped. Ensure that the fuel manifold is externally clean and free from damage.Note: Do not install a fuel manifold that has not been plugged. All plugs and caps must be left in place until the fuel injection lines are about to be installed.
Illustration 5 g06324253
If necessary, install relief valve (14) to fuel manifold (15). Refer to Disassembly and Assembly, Relief Valve (Fuel) - Remove and Install for the correct procedure.
Position fuel manifold (15) onto the cylinder head. Loosely install bolts (16) to the fuel manifold.
Install new fuel injection lines finger tight. Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct installation procedure.Note: Do not torque the nuts for the fuel injection lines at this stage of the assembly procedure.
Tighten bolts (16) to a torque of 22 N m (195 lb in).
Tighten the nuts for the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Install" for the correct procedure.
Remove the plug from relief valve (14) and cap from banjo connection (12).
Install a new sealing washers (13) (not shown) onto banjo bolt (11). Position banjo connection (12) onto relief valve (14). Install the banjo bolt and the remaining new sealing washer. Tighten the banjo bolt to a torque of 15 N m (133 lb in). Ensure that the fuel line is not strained as the banjo bolt is tightened.
Illustration 6 g06384220
Illustration 7 g06142945


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