09202-05021 Pin Suzuki
30ELE, 30ESE, 30MLE, DF25, DF25(R)S, DF25Q, DF25Q(QR), DF25R, DF25R, DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25C, DT25ELF, DT25ELG, DT25ELH, D
Pin
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Compatible models:
30ELE
30ESE
30MLE
DF25
DF25(R)S
DF25Q
DF25Q(QR)
DF25R
DF25T
DF30
DF30Q
DF30Q(QR)
DF30T
DT20ELG
DT20ELH
DT20ELJ
DT20ESG
DT20ESH
DT20ESJ
DT20MLG
DT20MLH
DT20MLJ
DT20MSG
DT20MSH
DT20MSJ
DT25C
DT25ELF
DT25ELG
DT25ELH
DT25ELJ
DT25ESG
DT25ESH
DT25ESJ
DT25MLD
DT25MLE
DT25MLF
DT25MLG
DT25MLH
DT25MLJ
DT25MSD
DT25MSE
DT25MSF
DT25MSG
DT25MSH
DT25MSJ
DT25SF
DT30C
DT30CRLJ
DT30CRSJ
DT30ELD
DT30ESD
DT30LF
DT30MCLJ
DT30MCSJ
DT30MLD
DT30MSD
DT30MSE
DT30SF
DT40ECLE
DT40ECLF
DT40ECSE
DT40ECSF
DT40MCLE
DT40MCLF
DT40MCSE
DT40MCSF
DT50ECLE
DT50MCLE
Suzuki
Suzuki entire parts catalog list:
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- DRIVE SHAFT » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- TRANSMISSION » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- TRANSMISSION » 09202-05021
- TRANSMISSION » 09202-05021
- TRANSMISSION » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- TRANSMISSION » 09202-05021
- TRANSMISSION » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
- Transmission » 09202-05021
Information:
Table 1
Diagnostic Codes Table
Code and Description Conditions which Generate this Code System Response
1627-5 Fuel Pump Relay current below normal The engine Electronic Control Module (ECM) detects an open circuit at the fuel pump relay for 60 seconds.
The ECM detects a short to battery voltage for the fuel pump relay for 60 seconds.
The ECM can only detect this condition when the output driver is not activated. The code is logged.
1627-6 Fuel Pump Relay current above normal The engine ECM detects a short circuit for the fuel pump relay.
The ECM can only detect this condition when the output driver is activated. The ECM has the ability to energize the fuel pump relay. The fuel pump relay controls battery power to the fuel priming pump.A test on Caterpillar Electronic Technician (ET) allows the technician to energize the fuel pump relay. The test is functional when engine speed is 0 rpm. The ECM will energize the output for the fuel pump relay for 120 seconds. The test is accessed by selecting the following menus on Cat ET:
"Diagnostics"
"Diagnostic Tests"
"Override Parameters"
Illustration 1 g01302442
Typical schematic
Illustration 2 g01141049
Typical location of the P1 ECM connectors
Illustration 3 g01302446
P1 ECM connector
(P1-19) Fuel pump relay
Illustration 4 g01149844
Terminal locations of the fuel pump relay
Recommended Actions
Table 2
Troubleshooting Test Steps Values Results
1. Check for Active Diagnostic Codes
A. Connect Cat ET to the service tool connector.
B. Turn the keyswitch to the ON position.
C. Select diagnostic tests from Cat ET.
D. Select the "Override Parameters" screen on Cat ET.
E. Activate the override for the fuel pump relay.
F. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note: Wait at least 30 seconds in order for the diagnostic code to become active.
G. Deactivate the override for the fuel pump relay.
H. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note: Wait at least 70 seconds in order for the diagnostic codes to become active.
Codes
Result: No diagnostic codes are active, but a problem is suspected in the circuit for the fuel priming
Proceed to Test Step 5
Result: A -6 diagnostic code is active now.
Proceed to Test Step 2.
Result: A -5 diagnostic code is active now.
Proceed to Test Step 3.
2. Create an Open at the Connector for the Fuel Pump Relay
A. Remove power from the ECM.
B. Turn the keyswitch to the OFF position.
C. Disconnect the connector for the fuel pump relay.
D. Restore power to the ECM.
E. Turn the keyswitch to the ON position.
F. Select diagnostic tests from Cat ET.
G. Select the "Override Parameters" screen on Cat ET.
H. Activate the override for the fuel pump relay.
I. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note:Wait at least 30 seconds in order for the diagnostic code to become active.
J. Deactivate the override for the fuel pump relay.
K. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note:Wait at least 70 seconds in order for the diagnostic codes to become active.
-5 Code
Result:A -5 diagnostic code became active after disconnecting the connector.
Repair: Temporarily connect a new fuel pump relay to the harness, but do not install the new fuel pump relay. Verify that there are no active diagnostic codes for the fuel pump relay. If there are no active diagnostic codes for the fuel pump relay, permanently install the new fuel pump relay. Clear any logged diagnostic codes.
STOP
Result: A -6 diagnostic code remains active. There is a short between the connector for the fuelpump relay and the ECM.
Proceed to Test Step 4.
3. Create a Short at the Connector for the Fuel Pump Relay
A. Remove power from the ECM.
B. Turn the keyswitch to the OFF position.
C. Disconnect the connector for the fuel pump relay. Install a jumper wire between terminal 5 and terminal 2 at the connector for the fuel pump relay. Refer to Illustration 1 for the schematic of the circuit.
D. Restore power to the ECM.
E. Turn the keyswitch to the ON position.
F. Select diagnostic tests from Cat ET.
G. Select the "Override Parameters" screen on Cat ET.
H. Activate the override for the fuel pump relay.
I. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note:Wait at least 30 seconds in order for the diagnostic code to become active.
J. Deactivate the override for the fuel pump relay.
K. Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.
Note:Wait at least 70 seconds in order for the diagnostic codes to become active.
-6 Code
Result: The engine harness and the ECM are OK.
Repair: Temporarily connect a new fuel pump relay to the harness, but do not install the new fuel pump relay. Verify that there are no active diagnostic codes for the fuel pump relay. If there are no active diagnostic codes for the fuel pump relay, permanently install the new fuel pump relay. Clear any logged diagnostic codes.
STOP
Result: The -5 diagnostic code remains active with the jumper in place. Verify that wire 229-BK on terminal 2 of the connector for the fuel pump relay has continuity to engine ground. If wire 229-BK is OK, the open circuit is between the ECM and the connector for the fuel pump relay.
Proceed to Test Step 4.
4. Check the Operation of the ECM
A. Remove power from the ECM.
B. Turn the keyswitch to the OFF position.
C. Check the operation of the ECM by creating an open at the ECM connector:
a. Disconnect the J1/P1 ECM connector.
b. Remove the wire for the fuel pump relay from P1-19.
c. Install a wire jumper into the socket for P1-19. Ensure that the wire jumper is not in contact with any other wire in the harness or in contact with engine ground.
d. Reconne
Parts pin Suzuki:
09205-05001
09205-05001 Pin, Clamp Handle
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, DT14C, DT14D, DT14F, DT16LB, DT16LC, DT16LN, DT16LT, DT16LT, DT16LT, DT16SB, DT16SC, DT16SN, DT16ST, DT16ST, DT16ST, DT20ESB, DT20ESC, DT20ESN, DT20MLB, DT20MLC, DT20MLN, DT20MSB, DT20MSC, DT20M
57632-99000
57632-99000 Pin, Push
DT14C, DT14D, DT14F, DT16LB, DT16LC, DT16LN, DT16LT, DT16LT, DT16LT, DT16SB, DT16SC, DT16SN, DT16ST, DT16ST, DT16ST, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT65ELC, DT65ELN, DT65ESC, DT65ESN, DT7.5LB
09202-05017
09202-05017 Pin, shifter
DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT50W, DT65, DT65, DT65ELC, DT65ELN, DT65ESC, DT65ESN
13254-98300
13254-98300 Pin
DF15, DF15, DF15S, DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF4, DF4, DF46, DF4L, DF6, DF6, DF6L, DF9.9R, DF9.9RL, DF9.9S, DF9.9TH, DF9.9TH, DF99R, DF99TH, DT115, DT140, DT25C, DT3.5LD, DT3.5LE, DT3.5LN, DT3.5LT, DT3.5LX, DT3.5LZ
0920-05009
0920-05009 Pin, Clutch Lever Shaft
DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MLT, DT35MLX, DT35MLZ, DT35MST, DT35MSX, DT35MSZ
41222-96311
41222-96311 Pin, tilt stopper
DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25C, DT25ELF, DT25ELG, DT25ELH, DT25ELJ, DT25ESG, DT25ESH, DT25ESJ, DT25MLD, DT25MLE, DT25MLF, DT25MLG, DT25MLH, DT25MLJ, DT25MSD, DT25MSE,
09204-03003
09204-03003 Pin
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF2.5, DF200, DF200, DF200,
67239-92E00
67239-92E00 PIN
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175