21150-95212-01J Suzuki PIN

Introduction
This Special Instruction provides the Disassembly and Assembly, the Inspection, and the Troubleshooting needed for servicing the flexible couplings for the above C175-16 Locomotive and Petroleum Engines.Note: Do not damage the coupling with tools (wrench, hammer, etc.) during assembly and installation. Do not step on the coupling.Note: Any impacts to the surface of the coupling can lead to damages of the fiber reinforced plastic. These impacts are not necessarily visible from the outside. These impacts may reduce the service life of the coupling.Disassembly and Assembly
Disassembly of the 329-0236 Flexible Coupling Gp , 350-7171 Flexible Coupling Gp , 350-7182 Flexible Coupling Gp , and 396-3847 Flexible Coupling Gp .
Remove the flexible coupling gp guards.
Disconnect the generator from the flexible coupling gp.
Using a suitable lifting device, remove the generator from the engine. The generator weighs approximately 6804 kg (15000 lb).Note: Always refer to the manufacture's identification plate on the generator for the correct weight.
Illustration 1 g03354490
(1) 349-5263 Flywheel As (2) Flexible coupling gp (3) Inner star flange (4) 166-1880 Bolt (5) 199-7107 Spring
Remove two bolts (4) and two springs (5) from flexible coupling gp (2) .Note: The two bolts and springs need to be opposite from one another.
Install two M20 x 2.5 dowels into flywheel (1) where bolts (4) were removed.
Remove the remaining bolts (4) and springs (5) .Note: Approximately 4 L (1 US gal) of oil will drain from the flexible coupling gp when separated from the flywheel.Note: Use the threaded holes on the face of the coupling for lifting.
Using a suitable lifting device, remove flexible coupling gp (2). The flexible coupling gps weigh approximately:
329-0236 Flexible Coupling Gp 102 kg (225 lb)
350-7171 Flexible Coupling Gp 102 kg (225 lb)
350-7182 Flexible Coupling Gp 102 kg (225 lb)
396-3847 Flexible Coupling Gp 102 kg (225 lb)
Illustration 2 g03440142
(2) Flexible coupling gp (6) Spring pack assembly
Rest the flexible coupling gp (2) onto the inner star flange with the spring pack assembly side facing up. Refer to Illustration 2 for the correct placement of the flexible coupling gp.
Illustration 3 g03356290
(2) Flexible coupling gp (3) Inner star flange (7) Bolt (8) Washer (9) Centering ring (10) Outside O-ring (11) End cover
Remove O-ring (10) from the flexible coupling gp (2) .Note: The O-ring may be stuck to the flywheel.
Remove bolts (7) and washers (8) from end cover (11) .
Remove end cover (11) from inner star flange (3) and center ring (9) .
Illustration 4 g03440540
(2) Flexible coupling gp (9) Centering ring (12) Inside O-ring (13) 337-3140 Seal
Remove O-ring (12) from centering ring (9) .
Remove seal (13) from centering ring (9) .
Illustration 5 g03441117
(2) Flexible coupling gp (3) Inner star flange (9) Centering ring
Rest flexible coupling gp (2) on centering ring (9) .
Remove inner star flange (3) from flexible coupling gp (2) .
Illustration 6 g03441536
(14) Outer coupling flange (15) Bolt (16) Washer
Remove bolts (15) and washers (16) from the flexible coupling gp.
Rest the flexible coupling gp on outer coupling flange (14) .
Illustration 7 g03356654
(2) Flexible coupling gp (9) Centering ring (17) Bolt (18) Washer
Remove bolts (17) and washers (18) from centering ring (9) .
Remove centering ring (9) from flexible coupling gp (2) .
Illustration 8 g03356561