48620-95500 Suzuki Piston


48620-95500 Piston Suzuki DT50, DT50M, DT50W, DT65, DT65, DT85ELT, DT85TCLT, DT85TCLX, DT85TCLZ, DT85TELN, DT85TELT Piston
48620-95500 Piston Suzuki
Rating:
78

Buy Piston 48620-95500 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 5
 

Suzuki entire parts catalog list:

DT50 1980,1981,1982
DT50M 1980,1981,1982
DT50W 1980,1981,1982
DT65 1980,1980,1981,1981,1982,1982
DT65 1980,1980,1981,1981,1982,1982
DT85ELT 1980
DT85TCLT 1980
DT85TCLX 1981
DT85TCLZ 1982
DT85TELN 1979
DT85TELT 1980

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
D 8T-5096 Dial Indicator 1
E 8T-3052 Degree Wheel 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01150312
Install dowel (8) in the crankshaft.Protrusion of dowel (8) from the crankshaft face ... 8.4 mm (0.33 inch)
Install dowel (9) in the crankshaft.Protrusion of dowel (9) from the crankshaft ... 4.1 0.5 mm (0.16 0.02 inch)
Install crankshaft gear (7) on the crankshaft with the keyway in alignment with dowel (9). Timing Mark "V" of the gear should face away from crankshaft (6).Note: Install the main bearings dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check". Apply clean engine oil on the main bearings for final assembly.
Install the upper halves of the main bearings in the cylinder block.Note: Ensure that the main bearings are installed so that the bearing tabs fit into the notch in the cylinder block. The upper halves of the main bearings have the oil groove and the oil hole.
Illustration 2 g06545153
Install Tooling (A) and a suitable lifting device on each end of crankshaft (6). The weight of crankshaft (6) is approximately 188 kg (415 lb).
Install crankshaft (6) with Timing Mark "V" on the crankshaft gear in alignment with Timing Mark "V" on the cluster gear.
Install the thrust plates on each side of the No. 4 main bearing.Note: Install the thrust plates with the words "Block Side" toward the cylinder block.
Install the lower halves of the crankshaft main bearings in the main bearing caps.Note: Ensure that the main bearings are installed so that the bearing tabs fit into the notch in the main bearing cap.
Position main bearing caps (4) on the crankshaft.Note: Ensure that the numbers on the main bearing caps match the numbers on the cylinder block. Also ensure that the "FRONT" on the main bearing cap is installed toward the front of the cylinder block.
Lubricate the threads of bolts (3) and bolts (5) with clean engine oil. Install the bolts.
Tighten bolts (3) and bolts (5) for the main bearing caps, as follows:
Tighten Bolt (A) to a torque of 258 14 N m (190 10 lb ft).Note: Bolt (A) is on the bearing tab side of the main bearing cap.
Tighten Bolt (B) to a torque of 258 14 N m (190 10 lb ft).Note: Bolt (B) is on the opposite side of the bearing tab of the main bearing cap.
Tighten Bolt (B) an additional 120 5 degrees.Note: If Tooling (E) is not used, place an index mark on the bolt and the main bearing cap.
Tighten Bolt (A) an additional 120 5 degrees.Note: If Tooling (E) is not used, place an index mark on the bolt and the main bearing cap.
Tighten Bolt (D) to a torque of 80 10 N m (59 7 lb ft).Note: Bolt (D) is on the opposite side of the bearing tab of the main bearing cap.
Tighten Bolt (C) to a torque of 80 10 N m (59 7 lb ft).Note: Bolt (C) is on the bearing tab side of the main bearing cap.
Repeat Step 11e through Step 11f.
Rotate the crankshaft to ensure that the crankshaft turns freely.
Use Tooling (D) to check the crankshaft end play. Ensure that Tooling (D) is against a machined surface. The end play is controlled by the thrust plates of No. 4 main bearing (center).Crankshaft end play (new thrust plates) ... 0.10 to 0.60 mm (0.004 to 0.024 inch)Note: Install the connecting rod bearings dry when clearance checks are performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check". Apply clean engine oil on the connecting rod bearings for final assembly.
Illustration 3 g01150364
Position the connecting rod against the crankshaft. Install connecting rod bearing cap (2) on the connecting rod.Note: Ensure that the number on the side of the connecting rod bearing cap is on the same side as the number on the connecting rod. The bearing tabs of the connecting rod bearing cap and the connecting rod are located on the side opposite of the piston cooling jet.
Lubricate the threads of bolts (1) with clean engine oil. Install the bolts.
Tighten bolts (1), as follows:
Tighten Bolt (A) and Bolt (C) to a torque of 70 4 N m (52 3 lb ft).
Tighten Bolt (B) and Bolt (D) to a torque of 70 4 N m (52 3 lb ft).
Turn Bolt (B) and Bolt (D) for an additional 60 5 degrees (1/6 turn).Note: If Tooling (E) is not used, place an index mark on each bolt and connecting rod cap.
Tighten Bolt (A) and Bolt (C) again to a torque of 70 4 N m (52 3 lb ft).
Turn Bolt (A) and Bolt (C) for an additional 60 5 degrees (1/6 turn).Note: If Tooling (E) is not used, place an index mark on each bolt and connecting rod cap.
Rotate the crankshaft to ensure that the crankshaft turns freely.End By:
Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
Install the rear housing. Refer to Disassembly and Assembly, "Housing (Rear) - Install".
Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".


Parts piston Suzuki:

12110-95500
12110-95500-025
12110-95500-050
48610-95500
 
48610-95500 Piston Rod
DT50, DT50M, DT50W, DT65, DT65, DT85ELT, DT85TCLT, DT85TCLX, DT85TCLZ, DT85TELN, DT85TELT
12110-95202-050
 
12110-95202-050 PISTON (OS:0.5)
DT50, DT50, DT50M, DT50W, DT65, DT65
12110-95202-025
 
12110-95202-025 PISTON (OS:0.25)
DT50, DT50, DT50M, DT50W, DT65, DT65
12110-95202
 
12110-95202 PISTON (STD)
DT50, DT50, DT50M, DT50W, DT65, DT65
12110-95501-050
 
12110-95501-050 PISTON (OS:0.5)
DT50, DT50M, DT50W, DT65, DT65, DT85ELT, DT85TCLT, DT85TCLX, DT85TCLZ, DT85TELT
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