15100-94302 Suzuki Pump Assembly, Fuel

Start By:a. remove radiator guard and radiatorb. remove center drive shaft *c. remove rear drive shaft **These operations are in the Power Train Disassembly & Assembly module, Form No. SENR4926.1. Remove the muffler from the machine. 2. Disconnect tube assembly (3) for the ether starting aid.3. Disconnect air tube assembly (1).4. Disconnect air cleaner indicator tube assembly (2). 5. Fasten a lifting sling and a hoist to air cleaner assembly (4) as shown.6. Remove four bolts (5), air cleaner assembly (4) and the air line from the engine. The weight of the assembly is 25 kg (55 lb). 7. Put identification marks on the six wires that are connected to the electric starting motor for installation purposes. Disconnect six wires (6) from the electric starting motor. Disconnect connector (7). 8. Disconnect clip (8) for the ground wire at the oil pan. 9. Disconnect four clips (10) from the frame of the machine.10. Disconnect four wires (9) from the ground located next to the master disconnect switch. 11. Close the two shut-off valves for the heater. Disconnect two heater hoses (11) from the shut-off valves at the water pump.
View Through Opening Behind Cab12. Disconnect air hose (18), and push it through the grommet in the firewall.13. Put identification marks on two wires (16) for installation purposes. Disconnect the two wires from the air over hydraulic cylinder.14. Disconnect two hoses (13) from the windshield washer bottle.15. Remove bolt (14) and the washer from the bracket that holds the windshield washer bottle in position. Disconnect the wiring harness from the windshield washer bottle. Remove windshield washer bottle (12).16. Disconnect two heater hoses (19) at the fittings located behind the cab. It is not necessary to evacuate the freon in the air conditioning system if lines are disconnected at quick disconnect couplings.17. Disconnect two air conditioning hoses (15) from the quick disconnect couplings located behind the cab. Remove two clamps (17).
View Through Opening behind Cab18. Disconnect four electrical connectors (20) and two wires (22) from the air over hydraulic cylinder.19. Remove clamp (23) that holds the air conditioning hoses.20. Disconnect two air hoses (21).
Always wear goggles when working on air conditioning systems. The system is under pressure at all times, engine running or not. Escaping Freon-12 (CCl2F2 Dichlorodifluoromethane) can cause freezing of human flesh.Do not smoke while working on air conditioning systems. INHALING FREON-12 THROUGH ANY SMOKING MATERIAL, ALTHOUGH NOT TOXIC OR FLAMMABLE, CAN GENERATE LETHAL PHOSGENE GAS AND CAUSE VIOLENT ILLNESS OR DEATH. ALSO, HEAT MUST NEVER BE APPLIED TO A CHARGED SYSTEM. See Air Conditioning And Heating Service Manual, Form No. SENR3334, for more information on removal and installation of lines and refrigerant from the system.
21. Disconnect two hoses (24) from the air conditioning compressor.22. Disconnect governor control cable (25).23. Disconnect three hoses (26) from the air compressor. 24. Disconnect connector (27).25. Disconnect two hydraulic brake tube assemblies (28). 26. Remove the bolt, washer and nut the holds hose clamp (33) in position.27. Remove six bolts (30) and the washers that hold relay panel (32) in position. Move the relay panel clear of the engine.28. Remove six bolts (29) and the washers that hold right hand engine enclosure door (31) in position. Remove the right hand door. Remove the left hand engine enclosure door. 29. Fasten tool (A) and a hoist to firewall group (34) as shown.30. Remove four bolts (35) and the washers that hold the firewall group in position. Remove the firewall group. The weight of the firewall group is 125 kg (275 lb). 31. Remove two bolts (40) and the washers that hold transmission oil level gauge guide tube (39) to the transfer gear case.32. Remove two bolts (38) and the washers that hold transmission oil filler tube (36) to the transfer gear case.33. Remove two bolts (37) and the washers that hold the clip for the transmission oil level gauge guide tube to the fuel tank. Remove the transmission oil level gauge guide tube and the transmission oil filler tube. Remove the gaskets with each tube. 34. Remove eight bolts (42) and the washers that hold two hoses (41) to the supplemental steering pump. Remove the hoses from the pump. 35. Remove twelve bolts (44) and the washers that hold seat and suspension group (43) in position. Using two persons, remove the seat and suspension group. The weight of the seat and suspension group is approximately 23 kg (50 lb).
View From Inside Of Cab36. Remove six bolts (45) and the washers. Remove cover assembly (46).
View Through Opening In Cab37. Put identification marks on six hoses (48) that are connected to the hydraulic pump for implement, steering and pilot systems. Disconnect the six hoses from the hydraulic pump. The large oil supply hose which is routed between the hydraulic pump and the hydraulic oil tank should also be disconnect at the hydraulic oil tank and removed from the machine.38. Disconnect one connector (47).
View Through Opening In Cab39. Remove two bolts (49) and the washers, and disconnect transmission neutralizer group (50) from the transmission case.40. Remove two bolts (52) and the washers, and disconnect transmission selector housing (51) from the transmission case.
View Through Opening In Cab41. Pull both the transmission neutralizer housing and the transmission selector housing away from the transmission case. Slip yoke pins (53) on the ends of the neutralizer and selector control cables out of the slots in the valve spools. 42. Disconnect two fuel lines (55) at the side of the transmission case.43. Disconnect hose (54) from the side of the transmission case. 44. Disconnect hose (56) from the top of the hydraulic oil pump.45. Disconnect hose (57) from the torque converter. 46. Disconnect two connectors (58).47. Disconnect one clamp (59), and move wiring harness (60) to the opposite side of the engine. 48. Remove bolt (61) and the clip that holds the wiring harness to the backside of the transfer gear case. Disconnect connector (62). 49. Fasten tool (B) to the threaded bolt hole in the top of the torque converter as shown.50.