67200-95302 Suzuki Remote Control Box


67200-95302 Remote Control Box Suzuki 25ELT, 25ELX, DT16LT, DT16LT, DT16LT, DT16ST, DT16ST, DT16ST, DT25ELZ, DT25EST, DT25ESX, DT25ESZ, DT25MLT, DT25MLX, DT25MLZ, DT25MST, DT25MSX, DT25MSZ, DT28G, DT28J, DT28Z, DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MLT, DT35MLX, DT35M Remote
67200-95302 Remote Control Box Suzuki
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Buy Remote Control Box 67200-95302 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 1
 

Suzuki entire parts catalog list:

25ELT 1980
25ELX 1981
DT16LT 1980
DT16LT 1981
DT16LT 1982
DT16ST 1980
DT16ST 1981
DT16ST 1982
DT25ELZ 1982
DT25EST 1980
DT25ESX 1981
DT25ESZ 1982
DT25MLT 1980
DT25MLX 1981
DT25MLZ 1982
DT25MST 1980
DT25MSX 1981
DT25MSZ 1982
DT28G 1980
DT28J 1981
DT28Z 1982
DT35ELT 1980
DT35ELX 1981
DT35ELZ 1982
DT35EST 1980
DT35ESX 1981
DT35ESZ 1982
DT35MLT 1980
DT35MLX 1981
DT35MLZ 1982
DT35MST 1980
DT35MSX 1981
DT35MSZ 1982
DT40ELT 1980
DT40ELX 1981
DT40ELZ 1982
DT40EST 1980
DT40ESX 1981
DT40ESZ 1982
DT40MLT 1980
DT40MLX 1981
DT40MLZ 1982
DT40MSX 1981
DT40MSZ 1982
DT50 1980,1981,1982
DT50ELB 1977
DT50ELC 1978
DT50ELN 1979
DT50ESB 1977
DT50ESC 1978
DT50ESN 1979
DT50M 1980,1981,1982
DT50MLC 1978
DT50MLN 1979
DT50MSC 1978
DT50MSN 1979
DT50W 1980,1981,1982
DT60CLD 1983
DT60CLE 1984
DT65 1980,1980,1981,1981,1982,1982
DT65 1980,1980,1981,1981,1982,1982
DT65ELC 1978
DT65ELN 1979
DT65ESC 1978
DT65ESN 1979
DT9.9LT 1980
DT9.9LX 1981
DT9.9LZ 1982
DT9.9ST 1980
DT9.9SX 1981
DT9.9SZ 1982

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A - Guide Studs
M16 by 115mm 2
B 8T-3052 Degree Wheel 1
C 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that the wiring harness assembly is correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head of the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.
Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head.
Illustration 1 g02460199
Inspect dowels (35) for damage. If necessary, replace the dowels in the cylinder block.
Install Tooling (A) to the cylinder block.
Align cylinder head gasket (36) with dowels (35). Install cylinder head gasket (36) onto the cylinder block.
Use a suitable lifting device to lift cylinder head. The weight of the cylinder head is approximately 66 kg (146 lb). Note: A spreader bar must be used in order to distribute the weight of the cylinder head during the lifting operation.
Use Tooling (A) to align the cylinder head with the cylinder block. Install the cylinder head to the cylinder block. Note: Ensure that the cylinder head is correctly positioned on dowels (35).
Remove Tooling (A).
Illustration 2 g02460202
Clean bolts (33). Follow Step 9.a for the procedure to inspect the bolts.
Use a straight edge to check the threads of the bolts. Refer to Illustration 2. Replace any bolts that show visual reduction in the diameter of the thread over Length (Y).
Lubricate the threads and the shoulder of bolts (33) with clean engine oil.
Illustration 3 g02452921
Illustration 4 g02460204
Install bolts (33) to cylinder head (34).
Tighten the bolts to a torque of 50 N m (37 lb ft) in the numerical sequence. Refer to Illustration 4.
Tighten the bolts to a torque of 100 N m (74 lb ft) in the numerical sequence. Refer to Illustration 4.
Use Tooling (B) in order to turn the bolts through an additional 225 degrees in the numerical sequence. Refer to Illustration 4.
Illustration 5 g02452920
Use Tooling (C) in order to lubricate the O-ring seals. Install new O-ring seal (31) and O-ring seal (32) to bypass tube (30). Install the bypass tube in the cylinder head. Install bolts (29). Tighten the bolts to a torque of 22 N m (195 lb in).
Follow Step 16.a through Step 16.d in order to connect harness assembly (26) to coolant temperature sensor (25).
Connect harness assembly (26) to coolant temperature sensor (25).
Slide locking tab (27) into the locked position.
Position harness assembly (26) onto bypass tube (30).
Install a new cable strap (28). Note: Ensure that the cable straps meet Original Equipment Manufactures (OEM) specification.
Illustration 6 g02456139
Position fuel filter bracket (19) onto the cylinder head.
Install bolts (23) to fuel filter bracket (19). Tighten the bolts to a torque of 22 N m (195 lb in).
Connect plastic tube assembly (18) plastic tube assembly (20) and plastic tube assembly (21) to clips (22) and clips (24).
Illustration 7 g02452919
Remove cap from tube assembly (15). Install a new O-ring seal (17) (not shown) to tube assembly (15).
Install tube assembly (15) to the bracket and the cylinder head.
Loosely install bolt (16) to tube assembly (15). Loosely tighten nut (12) on connection for tube assembly (15).
Tighten bolt (16) to a torque of 22 N m (195 lb in).
Use a suitable tool in order to hold tube assembly (15) in Position (X). Tighten nut (12) to a torque of 28 N m (248 lb in).
Install a new O-ring seal (14) (not shown). Connect hose assembly (13) to connection on tube assembly (15). Tighten Hose assembly securely.
Remove the plugs from plastic tube assembly (8) and plastic tube assembly (11). Remove caps from tube assembly (15).
Connect plastic tube asse


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67200-95323-01T
 
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DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MLT, DT35MLX, DT35MLZ, DT35MST, DT35MSX, DT35MSZ, DT40ELT, DT40ELX, DT40ELZ, DT40EST, DT40ESX, DT40ESZ, DT40MLT, DT40MLX, DT40MLZ, DT40MSX, DT40MSZ, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, D
67200-95321-01T
 
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