25223-94400 SHIFT ROD DUST SEAL Suzuki
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250A, DF250T, DF250Z, DF300, DF300, DF300A, DF40, DF40, DF40A, DF40A, DF40Q
SHIFT
Price: query
Rating:
Compatible models:
DF150
DF150TX
DF150ZX
DF175
DF175TX
DF175ZX
DF200
DF200T
DF200Z
DF225
DF225T
DF225Z
DF250
DF250A
DF250T
DF250Z
DF300
DF300A
DF40
DF40A
DF40QH
DF40TL
DF50
DF50A
DF50QH
DF50TL
DF60A
DF70A
DF80A
DF90A
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35TCLH
DT35TCLJ
DT35TCLK
DT40C
DT55CLF
DT55CRLG
DT55CRLJ
DT55CRLK
DT55CRLL
DT55CRSG
DT55CRSH
DT55HTCLH
DT55HTCLJ
DT55HTCLK
DT55HTCLL
DT55TCLG
DT55TCLH
DT55TCLJ
DT55TCLK
DT55TCLL
DT55TCLM
DT55TCLN
DT55TCLP
DT55TCLR
DT55TCLS
DT55TCLT
DT55TCLV
DT55TCSG
DT55TCSH
DT65CRLG
DT65CRLH
DT65CRLJ
DT65CRLK
DT65CRLL
DT65CRSG
DT65CRSH
DT65HTCLK
DT65HTCLL
DT65TCLF
DT65TCLG
DT65TCLH
DT65TCLJ
DT65TCLK
DT65TCLL
DT65TCLM
DT65TCLN
DT65TCLP
DT65TCLR
DT65TCLS
DT65TCLT
DT65TCLV
DT65TCSG
DT65TCSH
DT75TCLJ
DT75TCLK
DT75TCLL
DT75TCLM
DT75TCLN
DT75TCLP
DT75TCLR
DT75TCLS
DT75TCLT
DT75TCLV
DT85TCLJ
DT85TCLK
DT85TCLL
DT85TCLM
DT85TCLN
DT85TCLP
DT85TCLR
DT85TCLS
DT85TCLT
DT85TCLV
DT85TCLW
DT85TCLX
DT85TCLY
Suzuki
Suzuki entire parts catalog list:
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150Z) (210001~) » 25223-94400
- CLUTCH ROD (DF150T E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF175T) (210001~) » 25223-94400
- CLUTCH SHAFT (DF150Z E3) (310001~) » 25223-94400
- CLUTCH ROD (DF175Z) (210001~) » 25223-94400
- CLUTCH ROD (DF175T E3) (310001~) » 25223-94400
- CLUTCH ROD (DF150T) (210001~) » 25223-94400
- CLUTCH SHAFT (DF175Z E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF150Z) (210001~) » 25223-94400
- CLUTCH SHAFT (DF150T E3) (310001~) » 25223-94400
- CLUTCH ROD (DF175T) (210001~) » 25223-94400
- CLUTCH ROD (DF150Z E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF175Z) (210001~) » 25223-94400
- CLUTCH SHAFT (DF175T E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF150T) (210001~) » 25223-94400
- CLUTCH ROD (DF175Z E3) (310001~) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150Z) (210001~) » 25223-94400
- CLUTCH ROD (DF150T E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF175T) (210001~) » 25223-94400
- CLUTCH SHAFT (DF150Z E3) (310001~) » 25223-94400
- CLUTCH ROD (DF175Z) (210001~) » 25223-94400
- CLUTCH ROD (DF175T E3) (310001~) » 25223-94400
- CLUTCH ROD (DF150T) (210001~) » 25223-94400
- CLUTCH SHAFT (DF175Z E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF150Z) (210001~) » 25223-94400
- CLUTCH SHAFT (DF150T E3) (310001~) » 25223-94400
- CLUTCH ROD (DF175T) (210001~) » 25223-94400
- CLUTCH ROD (DF150Z E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF175Z) (210001~) » 25223-94400
- CLUTCH SHAFT (DF175T E3) (310001~) » 25223-94400
- CLUTCH SHAFT (DF150T) (210001~) » 25223-94400
- CLUTCH ROD (DF175Z E3) (310001~) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF150T,DF175T) » 25223-94400
- CLUTCH ROD (DF150Z,DF175Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF225Z) » 25223-94400
- CLUTCH ROD (DF200T) » 25223-94400
- CLUTCH SHAFT (DF250ST) » 25223-94400
- CLUTCH SHAFT (DF200Z) » 25223-94400
- CLUTCH ROD (DF250T) » 25223-94400
- CLUTCH ROD (DF200Z) » 25223-94400
- CLUTCH SHAFT (DF250T) » 25223-94400
- CLUTCH SHAFT (DF225T) » 25223-94400
- CLUTCH ROD (DF250Z) » 25223-94400
- CLUTCH ROD (DF225T) » 25223-94400
- CLUTCH SHAFT (DF250Z) » 25223-94400
- CLUTCH SHAFT (DF225Z) » 25223-94400
- CLUTCH SHAFT (DF200T) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH SHAFT (DF200T) » 25223-94400
- CLUTCH ROD (DF225Z) » 25223-94400
- CLUTCH ROD (DF200T) » 25223-94400
- CLUTCH SHAFT (DF250ST) » 25223-94400
- CLUTCH SHAFT (DF200Z) » 25223-94400
- CLUTCH ROD (DF250T) » 25223-94400
- CLUTCH ROD (DF200Z) » 25223-94400
- CLUTCH SHAFT (DF250T) » 25223-94400
- CLUTCH SHAFT (DF225T) » 25223-94400
- CLUTCH ROD (DF250Z) » 25223-94400
- CLUTCH ROD (DF225T) » 25223-94400
- CLUTCH SHAFT (DF250Z) » 25223-94400
- CLUTCH SHAFT (DF225Z) » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH ROD (DF200T,DF225T,DF250T) » 25223-94400
- CLUTCH ROD (DF200Z,DF225Z,DF250Z) » 25223-94400
- CLUTCH SHAFT » 25223-94400
- CLUTCH SHAFT (DF225Z) » 25223-94400
- CLUTCH SHAFT (DF200T) » 25223-94400
- CLUTCH ROD (DF225Z) » 25223-94400
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
C 589-7433 Link Bracket 2
D - Guide Stud
5/8 - 11 by 6 inch 2
E - Loctite 5127 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Note: Refer to Engine News, 27, March 2006, "Sealing and Installing the Flywheel Housing" for more information.
Ensure that the mating surfaces of the flywheel housing and the engine block are clean. Both mating surfaces must be clean, dry, and free of any oil before Tooling (E) is applied.
Illustration 1 g06544602
Apply a 6.0 mm (0.25 inch) bead of Tooling (E) to the mating surface of the flywheel housing. Install seal (46) and O-ring seal (45).
Install Tooling (D) into the cylinder block.
Illustration 2 g06542679
Attach Tooling (C) and a suitable lifting device onto flywheel housing (38). The weight of the flywheel housing is approximately 235 kg (518 lb).
Lift flywheel housing (38) into position onto Tooling (D).
Install bolts (39), bolts (40), bolts (41), bolts (43), and bolts (42).
Install plugs (44).
Tighten plugs (44) to a torque of 70 15 N m (50 11 lb ft).
Remove Tooling (D).
Illustration 3 g06542145
Install bolts (39)
Remove Tooling (C) from flywheel housing (38).
Tighten bolts (39) to a torque of 270 40 N m (200 30 lb ft).
Tighten bolts (40), bolts (41), bolts (42), and bolts (43) to a torque of 135 20 N m (100 15 lb ft).
Install the crankshaft rear seal and wear sleeve.
Install the flywheel.
Illustration 4 g06544959
Install timing bolt (30) in the flywheel. Ensure that the timing pins are installed in each camshaft. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
Illustration 5 g06545119
Use the following procedure to install camshaft drive gear (34) and camshaft drive gear (37).
Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint free cloth saturated with solvent to remove oil. Clean the parts again with a lint free alcohol wipe to remove any residue. The alcohol wipe will dirty after cleaning the parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe.Note: The taper of the camshaft and the tapered bore of the camshaft gear must be clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gear (34) and camshaft drive gear (37) in position. Remove the backlash by rotating the gears in the opposite direction of camshaft rotation.Note: For "Standard Rotation" engines, turn the camshaft drive gears COUNTERCLOCKWISE. For "Reverse Rotation" engines, turn the camshaft drive gears CLOCKWISE.
Install bolt (32) and plate (33).
Install bolt (35) and ring (36). Ensure that the hole in the ring is properly seated on the locating pin.
Tighten the bolt to a torque of 360 N m (265 lb ft).
Place a mark on the bolt.
Place a driver against the retaining plate of the camshaft drive gear. Strike the driver with a hammer, three times, or four times.
Tighten the bolt again to a torque of 360 N m (265 lb ft).
Repeat Steps 16h and 16i until the mark has turned at least 90 degrees.
Illustration 6 g06540874
Remove timing pin (26) from the camshaft. Install the timing pin and bolt (25) in the storage positions.
Install seal (24), cover (21), bolts (22), and bolt (23).
Repeat Step 17 and Step 18 for the opposite side camshaft.
Install the gaskets, covers (20), and bolts (19).
Illustration 7 g06540878
Remove the timing bolt from the flywheel. Install plug (27) in the timing hole. Install cover (31), gasket (28), timing bolt (30), and bolt (29).
Parts shift Suzuki:
25211-94401
25211-94401 SHIFT ROD GUIDE
DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK
09280-11005
09280-11005 SHIFT ROD GUIDE O-RING
DF40QH, DF40TL, DF50QH, DF50TL, DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS
67221-92E50
67221-92E50 SHIFT ASSEMBLY
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT15
67230-92E00
67230-92E00 SHIFT ARM ASSEMBLY
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
67235-92E00
67235-92E00 SHIFT LOCK PLATE
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
67239-92E10
67239-92E10 SHIFT PIN PLATE
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
67231-92E00
67231-92E00 SHIFT GEAR
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
67221-92E00
67221-92E00 SHIFT ASSEMBLY
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175