12605-96J00 SHAFT ASSY, BALANCER PORT Suzuki
DF150TX, DF150ZX, DF175TX, DF175ZX
SHAFT
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1. Remove five bolts (1) that hold oil lines bracket and supports to the engine.2. Remove three bolts (2) that hold oil pump to the engine.3. Remove the oil pump with the lines as a unit from under the engine. 4. Remove oil lines (3) from the oil pump.Install Oil Pump (Brakesaver)
1. Put clean SAE 30 engine oil on the O-ring seals. Connect the oil lines in the oil pump. Install the bolt and washer that holds the line in the pump.2. Put the oil pump and the oil lines as a unit in position under the engine.3. Install the three bolts that hold the pump to the engine. Make sure the oil pump gear is engaged with crankshaft gear.4. Install the five bolts that hold the oil lines bracket and support to the engine.end by:a) install oil panDisassemble Oil Pump (Brakesaver)
start by:a) remove oil pump1. Remove bolt and washer that hold gear on the shaft. 2. Use tooling (A) to remove drive gear (1) from shaft. Remove the key from shaft. Put marks on the pump bodies so they can be assembled in the correct position.3. Remove retainer (3) for bypass valve. Remove spring and bypass valve. 4. Remove bolts (4) that hold pump body (2) to the main pump body. Remove the pump body (2).5. Use tooling (B) to remove the bearings from pump body (2). 6. Remove the gears (7). Put marks on the gears so they can be assembled in the same position.7. Remove the spacer (6) from the main oil pump body (5). Use tooling (C) to remove the bearings from spacer (6).8. Remove the gears from main pump body (5). 9. Use tooling (C) to remove the bearings from the main pump body.Assemble Oil Pump (Brakesaver)
1. Use tooling (A) to install the bearings (2) until they are even with the outside surface of the main pump body (1). Install the bearings (2) so the junctions in the bearings are 30° 15° from the center of the bearing bores and toward the oil pump outlet passage as shown. 2. Use tooling (A) to install the bearings (3) in the spacer. Install the bearings until they are in position an equal distance in from each side of the spacer. Install the bearings with the oil holes in the bearings in alignment with the oil holes in the spacer and the junctions in the bearings in alignment with the cavity in the spacer as shown. 3. Put clean engine oil on all gears and bearings before they are assembled in the oil pump. Install the idler and drive gears (5) in the main pump body.4. Install the spacer (4) on the gear shafts with the smaller cavity out and the oil holes in the spacer toward the pump outlet passage as shown. 5. Use tooling (B) to install the bearings (6) in the pump body (7) until they are .060 .010 in. (1.52 0.25 mm) from the inside edge of the bearing bores. Install the bearings so the junctions in the bearings are 30° 15° from the center line of the bearing bores and toward the outlet passage. The outlet passage has a cavity between the bearing bores. 6. Install the pump gears (8) on the oil pump shafts in their original position.7. Install the pump body (10). Install bypass valve (9), spring (11) and retainer (12).8. Install key on shaft. 9. Install gear (13) on shaft. Install washer and bolt that hold gear on the shaft. Be sure pump turns freely after assembly.end by:a) install oil pump
1. Put clean SAE 30 engine oil on the O-ring seals. Connect the oil lines in the oil pump. Install the bolt and washer that holds the line in the pump.2. Put the oil pump and the oil lines as a unit in position under the engine.3. Install the three bolts that hold the pump to the engine. Make sure the oil pump gear is engaged with crankshaft gear.4. Install the five bolts that hold the oil lines bracket and support to the engine.end by:a) install oil panDisassemble Oil Pump (Brakesaver)
start by:a) remove oil pump1. Remove bolt and washer that hold gear on the shaft. 2. Use tooling (A) to remove drive gear (1) from shaft. Remove the key from shaft. Put marks on the pump bodies so they can be assembled in the correct position.3. Remove retainer (3) for bypass valve. Remove spring and bypass valve. 4. Remove bolts (4) that hold pump body (2) to the main pump body. Remove the pump body (2).5. Use tooling (B) to remove the bearings from pump body (2). 6. Remove the gears (7). Put marks on the gears so they can be assembled in the same position.7. Remove the spacer (6) from the main oil pump body (5). Use tooling (C) to remove the bearings from spacer (6).8. Remove the gears from main pump body (5). 9. Use tooling (C) to remove the bearings from the main pump body.Assemble Oil Pump (Brakesaver)
1. Use tooling (A) to install the bearings (2) until they are even with the outside surface of the main pump body (1). Install the bearings (2) so the junctions in the bearings are 30° 15° from the center of the bearing bores and toward the oil pump outlet passage as shown. 2. Use tooling (A) to install the bearings (3) in the spacer. Install the bearings until they are in position an equal distance in from each side of the spacer. Install the bearings with the oil holes in the bearings in alignment with the oil holes in the spacer and the junctions in the bearings in alignment with the cavity in the spacer as shown. 3. Put clean engine oil on all gears and bearings before they are assembled in the oil pump. Install the idler and drive gears (5) in the main pump body.4. Install the spacer (4) on the gear shafts with the smaller cavity out and the oil holes in the spacer toward the pump outlet passage as shown. 5. Use tooling (B) to install the bearings (6) in the pump body (7) until they are .060 .010 in. (1.52 0.25 mm) from the inside edge of the bearing bores. Install the bearings so the junctions in the bearings are 30° 15° from the center line of the bearing bores and toward the outlet passage. The outlet passage has a cavity between the bearing bores. 6. Install the pump gears (8) on the oil pump shafts in their original position.7. Install the pump body (10). Install bypass valve (9), spring (11) and retainer (12).8. Install key on shaft. 9. Install gear (13) on shaft. Install washer and bolt that hold gear on the shaft. Be sure pump turns freely after assembly.end by:a) install oil pump
Parts shaft Suzuki:
41130-92J00
41130-92J00 SHAFT, CLAMP BRACKET
DF100, DF115, DF115TL, DF140, DF140T, DF140Z, DF140Z, DF150, DF150TX, DF150ZX, DF175, DF175TX, DF175ZX, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL
21210-93J00
21210-93J00 SHAFT, CLUTCH
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z
61632-93J00
61632-93J00 SHAFT, ENGINE COVER HOOK
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF25(R)S, DF250, DF250, DF250, DF250T, DF250Z, DF25R, DF25R, DF40A, DF40A, DF50A, DF50A, DF60A, DF
31341-93J00
31341-93J00 SHAFT, PINION
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250A, DF250T, DF250Z, DF300, DF300, DF300A, DF70A, DF70A, DF70A, DF80A, DF8
57110-93J00
57110-93J00 SHAFT, DRIVE (X)
DF150TX, DF150ZX, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z
57110-96J20
57110-96J20 SHAFT, DRIVE (L)
DF150TX, DF150ZX, DF175TX, DF175ZX, DF200, DF200, DF200, DF225, DF225, DF225, DF250, DF250, DF250
57610-93J00
57610-93J00 SHAFT, PROPELLER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z
57610-93J20
57610-93J20 SHAFT, PROPELLER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z