08221-30455 Shim Suzuki
DT50, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT50W, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, D
Shim
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Compatible models:
DT50
DT50ELB
DT50ELC
DT50ELN
DT50ESB
DT50ESC
DT50ESN
DT50M
DT50MLC
DT50MLN
DT50MSC
DT50MSN
DT50W
DT55CLF
DT55CRLG
DT55CRLJ
DT55CRLK
DT55CRLL
DT55CRSG
DT55CRSH
DT55HTCLH
DT55HTCLJ
DT55HTCLK
DT55HTCLL
DT55TCLG
DT55TCLH
DT55TCLJ
DT55TCLK
DT55TCLL
DT55TCLM
DT55TCLN
DT55TCLP
DT55TCLR
DT55TCLS
DT55TCLT
DT55TCLV
DT55TCSG
DT55TCSH
DT65
DT65CRLG
DT65CRLH
DT65CRLJ
DT65CRLK
DT65CRLL
DT65CRSG
DT65CRSH
DT65ELC
DT65ELN
DT65ESC
DT65ESN
DT65HTCLK
DT65HTCLL
DT65TCLF
DT65TCLG
DT65TCLH
DT65TCLJ
DT65TCLK
DT65TCLL
DT65TCLM
DT65TCLN
DT65TCLP
DT65TCLR
DT65TCLS
DT65TCLT
DT65TCLV
DT65TCSG
DT65TCSH
Suzuki
Suzuki entire parts catalog list:
- TRANSMISSION (MODEL G) » 08221-30455
- TRANSMISSION (MODEL J-VZ) » 08221-30455
- TRANSMISSION » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- TRANSMISSION (MODEL G) » 08221-30455
- TRANSMISSION (MODEL J-VZ) » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- TRANSMISSION (MODEL G) » 08221-30455
- TRANSMISSION (MODEL J-VZ) » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION (MODEL G) » 08221-30455
- TRANSMISSION (MODEL J-VZ) » 08221-30455
- TRANSMISSION (MODEL J-VZ) » 08221-30455
- TRANSMISSION (MODEL G) » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- Transmission » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
- TRANSMISSION » 08221-30455
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
B 125-0200 Camshaft Pilot As 2
C 125-0201 Camshaft Guide As 1
D 8T-3169 Crank Assembly 1
E 238-9586 Camshaft Drive Group 1
F 5P-3931 Anti-Seize Compound -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: The following procedure is for installing the camshaft in the left-hand side of the engine.
Illustration 1 g01122346
Attach a suitable lifting device to rear half of the camshaft. The weight of one-half of the camshaft for the 3516C Engine is approximately 47 kg (104 lb). Install spacer (13) and the rear half of the camshaft onto the front half of the camshaft. Install bolts (14) and tighten to a torque of 55 7 N m (41 5 lb ft). Note: Ensure that the camshafts are assembled according to the marks on the ends of the camshafts. If the dowel was removed from the front half of the camshaft, install the dowel. Install the dowel to 12.0 0.5 mm (0.47 0.02 inch) from the surface of the camshaft.
Illustration 2 g01123198
Install Tooling (C) on the front housing. Do not tighten the bolts on Tooling (C). Note: Tooling (C) can be installed on the flywheel housing in order to install the camshaft from the rear of the engine.
Install Tooling (B) on the ends of the camshaft. Install Tooling (D) on Tooling (B) which is installed on the front of the camshaft.
Ensure that the camshaft and the camshaft bearings are clean. Place clean engine oil on the lobes and the journals of the camshaft. Also place clean engine oil on the camshaft bearings.
Rotate the camshaft and insert the camshaft into the engine. Position the camshaft in the engine until Tooling (B) is in the front camshaft bearing. Rotate the camshaft in order to align Tooling (C) and the camshaft bores. Tighten the bolts for Tooling (C).
Rotate the camshaft and insert the camshaft into the engine. Remove Tooling (D) from Tooling (B). Remove Tooling (B) from the camshaft. Remove Tooling (C) from the front housing.
Illustration 3 g02383718
Install thrust washer (10) and bolts (11).
Illustration 4 g02383719
Install bolts (12).
If the camshaft is out of time more than 18 degrees (approximately 1/2 of the timing pin is out of the groove), the valves can make contact with the pistons. This will cause damage to the engine. Refer to Testing and Adjusting, "Camshaft Timing" for more information.
Illustration 5 g01122583
Remove timing plate (15) from the storage position under the rear camshaft cover.
Turn the camshaft until the timing pin can be installed through the cylinder block and into the groove that is in the camshaft. Refer to Testing and Adjusting, "Camshaft Timing" for more information.
Illustration 6 g01123337
Remove bolts (17), cover (16), and plug (18) from flywheel housing (19).
Install one bolt (17) into the flywheel housing through the hole for plug (18). Use Tooling (E) and a ratchet to turn the flywheel until bolt (17) can be installed through the hole and into the flywheel. This will position the No. 1 cylinder at the top center. Refer to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston" for more information.
Illustration 7 g01123380
Use the following procedure in order to install camshaft drive gear (8).
Clean the taper of the camshaft and clean the tapered bore of the camshaft gear with a lint free cloth that is saturated with a solvent in order to remove any excess oil. Clean the parts again with a lint free alcohol wipe in order to remove any residue. If the alcohol wipe is dirty after cleaning the parts, clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe. Note: It is critical that the taper of the camshaft and the tapered bore of the camshaft gear are clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gear (8) in position. Remove
Parts shim Suzuki:
08221-17243
08221-17243 Shim, Gear
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, DT14C, DT14D, DT14F, DT16LB, DT16LC, DT16LN, DT16LT, DT16LT, DT16LT, DT16SB, DT16SC, DT16SN, DT16ST, DT16ST, DT16ST, DT20ESB, DT20ESC, DT20ESN, DT20MLB, DT20MLC, DT20MLN, DT20MSB, DT20MSC, DT20M
37726-95200
37726-95200 Shim, neutral switch
DT50, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT50W, DT65, DT65, DT65ELC, DT65ELN, DT65ESC, DT65ESN
37727-95200
37727-95200 Shim, neutral switch
DT50, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT50W, DT65, DT65, DT65ELC, DT65ELN, DT65ESC, DT65ESN
09181-35002
09181-35002 Shim
DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MLT, DT35MLX, DT35MLZ, DT35MST, DT35MSX, DT35MSZ, DT40, DT40ELT, DT40ELX, DT40ELZ, DT40EST, DT40ESX, DT40ESZ, DT40MLT, DT40MLX, DT40MLZ, DT40MSX, DT40MSZ, DT50ELB, DT50ELC, DT50ELN, DT50ESB, D
09181-35003
09181-35003 Shim
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT40, DT50, DT50, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50M, DT50MLC, DT50MLN, DT5
09181-17007
09181-17006
09181-30218
09181-30218 SHIM
DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55TCLL, DT55TCLM, DT55TCLN, DT55TCLP, DT55TCLR, DT55TCLS, DT55TCLT, DT55TCLV, DT55TCSG, DT55TCS