09181-17153 Suzuki SHIM

2. Install tool setup (A) in cylinder liner. Remove the liner from bore in cylinder block. Remove tool setup (A). 3. Install slide hammer assembly (B), and remove cylinder from cylinder block.4. Install six 3/8"-16NC forcing screws and remove the spacer plate.Install Cylinder Liners
1. The spacer plate and the surface of the cylinder block must be clean.2. Install a new spacer plate gasket. Install the spacer plate.
The spacer plate, cylinder block, and both sides of spacer plate gasket must be clean and dry. Do not put sealing compound or liquid gasket material to any of the surfaces.
3. Install new O-ring seals on cylinder liners. Put liquid soap on seals and in lower part of cylinder bore in block.4. Put 7M7260 liquid gasket material to the underside of cylinder liner flanges that contacts the cylinder block. Do not apply liquid gasket material to the cylinder block. 5. Using tool (A), push the cylinder liner into cylinder block. 6. Check the cylinder liner projection using tool setups (B) and (C). See CHECKING CYLINDER LINER PROJECTION.end by: a) install pistonsChecking Cylinder Liner Projection
Check liner projection above top plate as follows:1. Make certain that top plate (4) and the cylinder liner flange are clean.2. Use 3/4"-10NC bolts, 3 in. (76,2 mm) long, with two 7M7875 Washers (3) on each bolt to secure top plate (4) to the cylinder block. Place two bolts with washers on each side of the cylinder liner. Tighten the bolts evenly, in four steps; 10 lb. ft. (1,4 mkg), 25 lb. ft. (3,5 mkg), 50 lb. ft. (6,9 mkg) and finally to 70 lb. ft. (9,7 mkg).
SECURING TOP PLATE TO CYLINDER BLOCK (Typical Example)
1-3H465 Plate. 2-1P2396 Adapter plate. 3-Cylinder head bolt washers. 4-Top plate. To avoid moving bolts and washers as each liner is checked, install two bolts with washers on each side of each cylinder liner, along the entire length of the top plate.3. Invert 3H465 Plate (1) from an 8B7548 Push Puller, in the center of adapter plate (2). Center crossbar (6) on the inverted 3H465 Plate. Using two 3/4"-10NC bolts 7 in. (177,8 mm) long and two 3H465 Plates, secure the crossbar to the cylinder block as illustrated. Tighten the bolts evenly, in four steps; 5 lb. ft. (0,7 mkg), 15 lb. ft. (2,1 mkg), 25 lb. ft. (3,5 mkg) and finally to 50 lb. ft. (6,9 mkg). Distance from bottom edge of crossbar to top plate, must be the same on both sides of cylinder liner.4. Zero the dial indicator using the back of 1P5507 Gauge with dial indicator (5) mounted in 1P2402 Block (7).5. Measure liner projection as close as possible to the clamping area and at four locations around the liner. The liner projection must be within .002-.0076 in. (0,05-0,19 mm) and the four measurements should not vary more than .002 in. (0,05 mm). The average projection between adjacent cylinders must not vary more than .002 in. (0,05 mm).
MEASURING LINER HEIGHT PROJECTION (Typical Example)
5-Dial indicator. 6-Crossbar. 7-1P2402 Block. Measure and check the following dimensions when installing new parts. With all dimensions correct, proceed with the above listed Steps.a. Top plate thickness .5142 .0010 in. (13,061 0,025 mm).b. Top plate gasket thickness, .008 .001 in. (0,20 0,03 mm). (All surfaces must be clean and dry when installing gasket.c. Cylinder liner flange thickness, .5252-.5268 in. (13,340-13,381 mm).Liner projection can be adjusted by machining the contact face of the cylinder block with use of 8S3240 Cylinder Block Counterboring Tool Arrangement. Form FM55228 is part of the cylinder block counterboring tool arrangement and gives tool usage information.Shims of various thicknesses also are available to adjust liner projection.