12892-90J00-303 Suzuki SHIM, TAPPET


12892-90J00-303 SHIM, TAPPET Suzuki DF100, DF100, DF100, DF115, DF115, DF115, DF115TL, DF90, DF90TL SHIM
12892-90J00-303 SHIM, TAPPET Suzuki
Rating:
43

Buy SHIM, TAPPET 12892-90J00-303 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 4
 

Compatible models:

Suzuki entire parts catalog list:

DF100 2009
DF100 2010
DF100 2011
DF115 2001,2002,2003,2004,2005,2006,2007,2008,2009
DF115 2010
DF115 2011
DF115TL 2001,2002,2003,2004,2005,2006,2007
DF90 2001,2002,2003,2004,2005,2006,2007,2008
DF90TL 2001,2002,2003,2004,2005,2006,2007

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-6640 Sealant 1
B - Guide Studs
M8 by 40 mm 2
C 231-8847 Alignment Tool 1
- Bolts
M10 by 50 mm 3
D 1U-6396 O-Ring Assembly Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Ensure that the front housing is clean and free from damage. If necessary, replace the front housing. If necessary, install blanking plugs to a new front housing. Use Tooling (A) in order to seal all D-plugs.
Clean all the gasket surfaces of the cylinder block.
Illustration 1 g03378741
Illustration 2 g03378743
Inspect dowel (12) and dowel (13) for damage. If necessary, replace the dowels in the cylinder block.
Install thrust washer (11) into the recess in the cylinder block. Refer to Disassembly and Assembly, "Camshaft - Install" for more information.
Install Tooling (B) to the cylinder block. Refer to Illustration 2.
Align a new gasket (10) with Tooling (B). Install the gasket onto the cylinder block. Note: Ensure that two circular Tabs (X) on the gasket are engaged in two Holes (Y) in the cylinder block. Ensure that dowel (12) in the cylinder block is engaged on the gasket.
Install Tooling (C) to the cylinder block.
Illustration 3 g03378746
(6) M8 by 20 mm
(7) M8 by 35 mm
(8) M8 by 25 mm
Illustration 4 g03430987
Install front housing (3) over Tooling (B) and Tooling (C) onto the cylinder block.
Install new bolts (8) to front housing (3) hand tight.
Remove Tooling (B).
Loosely install bolts (6) and bolts (7) finger tight. Refer to Illustration 3 for the correct position of the bolts.
Tighten bolts (6), bolts (7), and bolts (8) in the sequence that is shown in Illustration 4 to a torque of 28 N m (248 lb in).
Remove Tooling (C) from the cylinder block.
Illustration 5 g03430098
Install new O-ring seal (4) and O-ring seal (5) to bypass tube (1). Use Tooling (D) in order to lubricate the O-ring seals.
Install bypass tube (1) to the cylinder head and front housing (3). Install bolts (3). Tighten the bolts to a torque of 22 N m (195 lb in). End By:
Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
Install the timing gears. Refer to Disassembly and Assembly, "Gear Group (Front) - Install" for the correct procedure.
If the engine has an accessory drive, install the accessory drive. Refer to Disassembly and Assembly, "Accessory Drive - Remove and Install" for the correct procedure.
Install the engine oil pan plate. Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove" for the correct procedure.
Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Install" for the correct procedure.
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install" for the correct procedure.
Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install" for the correct procedure.
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Fill" for the correct procedure.


Parts shim Suzuki:

09181-45003
SHIM (T:1.0)
09181-45003 SHIM (T:1.0)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
09181-45008
SHIM (T:1.5)
09181-45008 SHIM (T:1.5)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
09181-45009
SHIM (T:1.6)
09181-45009 SHIM (T:1.6)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
09181-45007
SHIM (T:1.4)
09181-45007 SHIM (T:1.4)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
09181-45006
SHIM (T:1.3)
09181-45006 SHIM (T:1.3)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
09181-45004
SHIM (T:1.1)
09181-45004 SHIM (T:1.1)
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL, DT115, DT140, DT75TCLJ, DT75TCLK, DT75TCLL, DT7
12892-69G10-290
 
12892-69G10-290 SHIM, TAPPET
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF90, DF90TL
12892-90J00-305
 
12892-90J00-305 SHIM, TAPPET
DF100, DF100, DF100, DF115, DF115, DF115, DF115TL, DF90, DF90TL
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