18111-95D01 Suzuki STARTER CASE

Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-3009 Crossbar 1
126-7176 Forcing Screw 1
8T-0355 Bolt 2 Start By:
Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Note: Put identification on all lines, hoses, wires, and tubes for installation purposes. Use caps and plugs on all lines, hoses, and tubes in order to prevent fluid loss or contamination of the systems.Note: The fan and motor assembly is located between the radiator and the shield assembly.
Open the engine hood.
Evacuate the air conditioning system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134A Refrigerant"and Special Publication, NEDG5065, "Air Conditioning Tools". The publications will provide the proper procedure, equipment and tools in order to evacuate the air conditioning system in any Caterpillar machine.
Illustration 1 g00495240
Remove five bolts (1) and remove grill assembly (2) for the fan. Repeat this step for the grill assembly on the other side of the machine.
Illustration 2 g00495244
Remove four bolts (4) and remove support bar (3). Install three of the bolts (4) which hold the upper radiator tank in place. Repeat this step for the other side of the machine.
Illustration 3 g00495242
Remove four bolts (6) and remove grill assembly (5) for the fan.
Illustration 4 g00495249
Disconnect two air conditioner hoses (7). Remove bolt (8).
Illustration 5 g00495251
Remove two bolts (9) which hold the air conditioner hoses in place. Place the air conditioner hoses away from the fan shroud.
Illustration 6 g00495255
Remove two