99000-32020 Thread Lock Super Suzuki
25ELT, 25ELX, DF100, DF115, DF115TL, DF140, DF140T, DF140Z, DF140Z, DF140Z, DF15, DF150, DF150TX, DF150ZX, DF15S, DF175, DF175TX, DF175ZX, DF2.5, DF2.5s, DF200, DF200T, DF200Z, DF225, DF225T, DF225Z, DF25, DF25, DF25(R)S, DF250, DF250T, DF250Z, DF25Q
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Compatible models:
25ELT
25ELX
DF100
DF115
DF115TL
DF140
DF140T
DF140Z
DF15
DF150
DF150TX
DF150ZX
DF15S
DF175
DF175TX
DF175ZX
DF2.5
DF2.5s
DF200
DF200T
DF200Z
DF225
DF225T
DF225Z
DF25
DF25(R)S
DF250
DF250T
DF250Z
DF25Q
DF25Q(QR)
DF25R
DF25T
DF30
DF300
DF30Q
DF30Q(QR)
DF30T
DF4
DF40
DF40QH
DF40TL
DF46
DF4L
DF50
DF50QH
DF50TL
DF6
DF60
DF60HL
DF60TL
DF6L
DF70
DF70A
DF70THL
DF70TL
DF80A
DF9.9R
DF9.9RL
DF9.9S
DF9.9TH
DF90
DF90A
DF90TL
DT115
DT140
DT15 MLE
DT150
DT150SSH
DT150SSJ
DT150SSK
DT150SSL
DT150SSM
DT150SSN
DT150STCLP
DT150STCLR
DT150STCLS
DT150STCLT
DT150TCLH
DT150TCLJ
DT150TCLK
DT150TCLL
DT150TCLM
DT150TCLN
DT150TCLP
DT150TCLR
DT150TCXGM
DT150TCXGN
DT150TCXGP
DT150TCXGR
DT150TCXGS
DT150TCXGT
DT150TCXH
DT150TCXJ
DT150TCXK
DT150TCXL
DT150TCXM
DT150TCXN
DT150TCXP
DT150TCXR
DT150TCXS
DT150TCXT
DT15C
DT15ELD
DT15ELE
DT15ELF
DT15ELG
DT15ELH
DT15ELJ
DT15ESD
DT15ESE
DT15ESF
DT15ESG
DT15ESH
DT15ESJ
DT15MLD
DT15MLF
DT15MLG
DT15MLH
DT15MLJ
DT15MSD
DT15MSE
DT15MSF
DT15MSG
DT15MSH
DT15MSJ
DT16LT
DT16ST
DT2.2SV
DT200
DT20ELG
DT20ELH
DT20ELJ
DT20ESG
DT20ESH
DT20ESJ
DT20MLG
DT20MLH
DT20MLJ
DT20MSG
DT20MSH
DT20MSJ
DT225
DT25C
DT25ELF
DT25ELG
DT25ELJ
DT25ELZ
DT25ESG
DT25ESJ
DT25EST
DT25ESX
DT25ESZ
DT25MLD
DT25MLE
DT25MLF
DT25MLG
DT25MLJ
DT25MLT
DT25MLX
DT25MLZ
DT25MSD
DT25MSE
DT25MSF
DT25MSG
DT25MSJ
DT25MST
DT25MSX
DT25MSZ
DT25SF
DT28G
DT28J
DT28Z
DT2D
DT2E
DT2F
DT2LG
DT2LH
DT2LJ
DT2LK
DT2LL
DT2SG
DT2SH
DT2SJ
DT2SK
DT2SL
DT2SM
DT2SN
DT2SP
DT2SR
DT2SS
DT2ST
DT2T
DT2X
DT2Z
DT30C
DT30CRLJ
DT30CRSJ
DT30MCLJ
DT30MCSJ
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35TCLH
DT35TCLJ
DT35TCLK
DT4
DT40C
DT40ECLE
DT40ECLF
DT40ECSE
DT40ECSF
DT40MCLE
DT40MCLF
DT40MCSE
DT40MCSF
DT50
DT50ECLE
DT50M
DT50MCLE
DT50W
DT55CLF
DT55CRLG
DT55CRLJ
DT55CRLK
DT55CRLL
DT55CRSG
DT55CRSH
DT55HTCLH
DT55HTCLJ
DT55HTCLK
DT55HTCLL
DT55TCLG
DT55TCLH
DT55TCLJ
DT55TCLK
DT55TCLL
DT55TCLM
DT55TCLN
DT55TCLP
DT55TCLR
DT55TCLS
DT55TCLT
DT55TCLV
DT55TCSG
DT55TCSH
DT5LT
DT5LX
DT5LZ
DT5ST
DT5SX
DT5SZ
DT5Y
DT6
DT60CLE
DT65
DT65CRLG
DT65CRLH
DT65CRLJ
DT65CRLK
DT65CRLL
DT65CRSG
DT65CRSH
DT65HTCLK
DT65HTCLL
DT65TCLF
DT65TCLG
DT65TCLH
DT65TCLJ
DT65TCLK
DT65TCLL
DT65TCLM
DT65TCLN
DT65TCLP
DT65TCLR
DT65TCLS
DT65TCLT
DT65TCLV
DT65TCSG
DT65TCSH
DT75TCLG
DT75TCLH
DT75TCLJ
DT75TCLK
DT75TCLL
DT75TCLM
DT75TCLN
DT75TCLP
DT75TCLR
DT75TCLS
DT75TCLT
DT75TCLV
DT85TCLD
DT85TCLE
DT85TCLF
DT85TCLJ
DT85TCLK
DT85TCLL
DT85TCLM
DT85TCLN
DT85TCLP
DT85TCLR
DT85TCLS
DT85TCLT
DT85TCLV
DT85TCLW
DT85TCLX
DT85TCLY
DT85TELN
DT8CENK
DT8CENL
DT8CLJ
DT8CLK
DT8CLL
DT8CLM
DT8CNK
DT8CNL
DT8CSJ
DT8CSL
DT8CSM
DT8LD
DT8LE
DT8LF
DT8LG
DT8LH
DT8LT
DT8LX
DT8LZ
DT8MCLN
DT8MCLP
DT8MCLS
DT8MCLT
DT8MCLV
DT8MCSN
DT8MCSP
DT8MCSR
DT8MCSS
DT8MCST
DT8MCSV
DT8MSLR
DT8SCK
DT8SD
DT8SE
DT8SF
DT8SG
DT8SH
DT8ST
DT8SX
DT8SZ
DT9.9 CELK
DT9.9CELJ
DT9.9CELL
DT9.9CELM
DT9.9CELN
DT9.9CELP
DT9.9CELR
DT9.9CELS
DT9.9CELT
DT9.9CENK
DT9.9CESJ
DT9.9CESK
DT9.9CESL
DT9.9CESM
DT9.9CESN
DT9.9CESP
DT9.9CESR
DT9.9CESS
DT9.9CEST
DT9.9CNELP
DT9.9CNELR
DT9.9CNELS
DT9.9CNELT
DT9.9CNEXP
DT9.9CNEXR
DT9.9CNEXS
DT9.9CNEXT
DT9.9CNEXV
DT9.9CNJ
DT9.9CNK
DT9.9CNL
DT9.9CNLN
DT9.9ELD
DT9.9ELE
DT9.9ELF
DT9.9ELG
DT9.9ELH
DT9.9ESD
DT9.9ESE
DT9.9ESF
DT9.9ESG
DT9.9ESH
DT9.9LT
DT9.9LX
DT9.9LZ
DT9.9MCLJ
DT9.9MCLK
DT9.9MCLL
DT9.9MCLM
DT9.9MCLN
DT9.9MCLP
DT9.9MCLR
DT9.9MCLS
DT9.9MCLT
DT9.9MCLV
DT9.9MCNLR
DT9.9MCNLT
DT9.9MCNLV
DT9.9MCSJ
DT9.9MCSK
DT9.9MCSL
DT9.9MCSM
DT9.9MCSN
DT9.9MCSP
DT9.9MCSR
DT9.9MCSS
DT9.9MCST
DT9.9MCSV
DT9.9MLD
DT9.9MLE
DT9.9MLF
DT9.9MLG
DT9.9MLH
DT9.9MSD
DT9.9MSE
DT9.9MSF
DT9.9MSG
DT9.9MSH
DT9.9ST
DT9.9SX
DT9.9SZ
Suzuki
Suzuki entire parts catalog list:
- Optional » 99000-32020
- Optional » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
DF150ZX 2006,2007
DF15S 2004,2005,2006,2007
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
DF175ZX 2006,2007
DF2.5 2006,2007,2008,2009
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
DF25(R)S 2006,2007
DF250 2004,2005,2006,2007,2008,2009
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
DF4L 2003,2004,2005,2006,2007
DF50 1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
DF70 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- Optional » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
- OPTIONAL » 99000-32020
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 227-4390 E12 Torx Socket 1
C 8T-3052 Degree Wheel 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Discard all used Connecting Rod fasteners.
Inspect the pins of the crankshaft for damage. If the crankshaft is damaged, replace the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove" and Disassembly and Assembly, "Crankshaft - Install" for the correct procedure. Ensure that the bearing shells are clean and free from wear and damage. If necessary, replace the bearing shells. Note: If the bearing shells are replaced, check whether oversize bearing shells were previously installed.
Illustration 1 g02015553
Install upper bearing shell (4) into connecting rod (5). Ensure that the locating tab for the upper bearing shell is correctly seated in the slot in the connecting rod. Note: The ends of the upper bearing shell must be centered in the connecting rod. The ends of the upper bearing shell must be equally positioned in relation to the mating faces of the connecting rod.
Lubricate upper bearing shell (4) with clean engine oil.
Use Tooling (A) to rotate the crankshaft until the crankshaft pins is at the bottom dead center position.
Carefully pull connecting rod (5) against the crankshaft pin. Note: Do not allow the connecting rod to contact the piston cooling jet.
Clean connecting rod cap (2). Install lower bearing shell (3) into connecting rod cap (2). Ensure that the locating tab for the lower bearing shell is correctly seated in the slot in the connecting rod cap.
Lubricate the pin of the crankshaft and lubricate lower bearing shell (3) with clean engine oil.
Illustration 2 g03472037
Etched number in Position (X)
Install connecting rod cap (2) to connecting rod (5). Note: Ensure that etched number in Position (X) on connecting rod cap (2) matches etched number in Position (X) on connecting rod (5). Ensure the correct orientation of the connecting rod cap. The locating tab for the upper bearing shell and the lower bearing shell should be on the same side.Note: Do not reuse the old bolts in order to secure the connecting rod cap.
Use Tooling (B) in order to install new bolts (1) to the connecting rod. Tighten the bolts evenly to a torque of 40 N m (30 lb ft).
Turn the bolts through an additional 120 degrees in a clockwise direction. Use Tooling (B) and Tooling (C) to achieve the correct final torque.
Ensure that the installed connecting rod assembly has tactile side play. Rotate the crankshaft in order to ensure that there is no binding.
Repeat Step 2 through Step 11 in order to install the remaining connecting rod bearings. Note: If all connecting rod bearings require replacement, the procedure can be carried out on two cylinders at the same time. The procedure can be carried out on the following pairs of cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that both pairs of the connecting rod bearings are installed before changing from one pair of cylinders to another pair of cylinders. Refer to Disassembly and Assembly, "Connecting Rod Bearings - Install" for the correct procedure.
If the glow plugs were removed, install the glow plugs. Ref to Disassembly and Assembly, "Glow Plugs - Remove and Install" for the correct procedure. End By:
Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the correct procedure.
Parts thread Suzuki:
99000-32050
99000-32050 Thread Lock
25ELT, 25ELX, DF100, DF115, DF115TL, DF140, DF140T, DF140Z, DF140Z, DF140Z, DF15, DF150, DF150TX, DF150ZX, DF15S, DF175, DF175TX, DF175ZX, DF2.5, DF2.5s, DF200, DF200T, DF200Z, DF225, DF225T, DF225Z, DF25, DF25, DF25(R)S, DF250, DF250T, DF250Z, DF25Q