09160-22019 Thrust Washer Suzuki
DF40, DF40, DF40A, DF40A, DF40QH, DF40TL, DF50, DF50, DF50A, DF50A, DF50QH, DF50TL, DF60A, DF60A, DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH
Thrust
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Compatible models:
DF40
DF40A
DF40QH
DF40TL
DF50
DF50A
DF50QH
DF50TL
DF60A
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35ELT
DT35ELX
DT35ELZ
DT35EST
DT35ESX
DT35ESZ
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35MLT
DT35MLX
DT35MLZ
DT35MST
DT35MSX
DT35MSZ
DT35TCLH
DT35TCLJ
DT35TCLK
DT40
DT40C
DT40ELT
DT40ELX
DT40ELZ
DT40EST
DT40ESX
DT40ESZ
DT40MLT
DT40MLX
DT40MLZ
DT40MSX
DT40MSZ
DT55CLF
DT55CRLG
DT55CRLJ
DT55CRLK
DT55CRLL
DT55CRSG
DT55CRSH
DT55HTCLH
DT55HTCLJ
DT55HTCLK
DT55HTCLL
DT55TCLG
DT55TCLH
DT55TCLJ
DT55TCLK
DT55TCLL
DT55TCLM
DT55TCLN
DT55TCLP
DT55TCLR
DT55TCLS
DT55TCLT
DT55TCLV
DT55TCSG
DT55TCSH
DT60CLD
DT60CLE
DT65CRLG
DT65CRLH
DT65CRLJ
DT65CRLK
DT65CRLL
DT65CRSG
DT65CRSH
DT65HTCLK
DT65HTCLL
DT65TCLF
DT65TCLG
DT65TCLH
DT65TCLJ
DT65TCLK
DT65TCLL
DT65TCLM
DT65TCLN
DT65TCLP
DT65TCLR
DT65TCLS
DT65TCLT
DT65TCLV
DT65TCSG
DT65TCSH
Suzuki
Suzuki entire parts catalog list:
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Information:
The following background information is related to this procedure:Injector codes are 30 hexadecimal character codes that are supplied with each injector. The code is on a plate on the top of the injector and a card is also included in the packaging for the injector. The code is used by the ECM to balance the performance of the injectors.Refer to Troubleshooting, "Injector Code - Calibrate" for further information.
Illustration 1 g02131289
Typical code plate on an injector
Illustration 2 g02132293
Sequence for recording the injector code
During the following procedure, refer to the electrical schematic for the application.Complete the procedure in the order in which the steps are listed.
Table 2
Troubleshooting Test Steps Values Results
1. Check for Active Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector.
B. Turn the keyswitch to the ON position.
C. Check for active diagnostic codes or recently logged diagnostic codes.
Diagnostic codes
Result: No diagnostic codes are present.
Return the unit to service.
Result: One or more of the preceding diagnostic codes are active.
Make a note of any cylinder numbers with the active diagnostic code. Proceed to Test Step 2.
2. Check the Injector Code on any Suspect Cylinders
A. Connect the electronic service tool to the diagnostic connector. Refer to Troubleshooting, "Electronic Service Tools".
B. Turn the keyswitch to the ON position.
C. Select the following menu options on the electronic service tool to obtain the injector codes from the ECM:
"Service"
"Calibrations"
"Injector Codes Calibration"
D. Make a note of the injector codes for any suspect cylinders.
Diagnostic code
Result: The card that was supplied with the injector is available for the suspect cylinders.
Repair: Compare the injector code from the card with the injector code that was recorded from the electronic service tool for each suspect cylinder.
If the codes match, proceed to Test Step 3.
If the codes do not match, then use the electronic service tool to input the correct injector code. Refer to Troubleshooting, Injector Code - Calibrate.
Result: The card with the injector code is not available.
Proceed to Test Step 3.
3. Manually Program the Injector Code
A. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
B. Make a note of the injector code that is on the injector in any suspect cylinders.
Note: Refer to Illustration 2 for the correct sequence for recording the injector code.
C. Compare the injector code from the injector with the injector code from the electronic service tool for each suspect cylinder.
Injector codes
Result: The code on the injector is the same as the code in the ECM. The injector is incorrect for the engine.
Repair: Replace the injector with the correct injector for the engine. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Result: The code on the injector is not the same as the code in the ECM.
Repair: Use the electronic service tool to input the correct injector code. Refer to Troubleshooting, "Injector Code - Calibrate" for the correct procedure.
Use the electronic service tool to clear all logged diagnostic codes and then verify that the repair eliminates the fault.
If the procedure did not correct the issue, contact the Dealer Solutions Network (DSN).
Illustration 1 g02131289
Typical code plate on an injector
Illustration 2 g02132293
Sequence for recording the injector code
During the following procedure, refer to the electrical schematic for the application.Complete the procedure in the order in which the steps are listed.
Table 2
Troubleshooting Test Steps Values Results
1. Check for Active Diagnostic Codes
A. Connect the electronic service tool to the diagnostic connector.
B. Turn the keyswitch to the ON position.
C. Check for active diagnostic codes or recently logged diagnostic codes.
Diagnostic codes
Result: No diagnostic codes are present.
Return the unit to service.
Result: One or more of the preceding diagnostic codes are active.
Make a note of any cylinder numbers with the active diagnostic code. Proceed to Test Step 2.
2. Check the Injector Code on any Suspect Cylinders
A. Connect the electronic service tool to the diagnostic connector. Refer to Troubleshooting, "Electronic Service Tools".
B. Turn the keyswitch to the ON position.
C. Select the following menu options on the electronic service tool to obtain the injector codes from the ECM:
"Service"
"Calibrations"
"Injector Codes Calibration"
D. Make a note of the injector codes for any suspect cylinders.
Diagnostic code
Result: The card that was supplied with the injector is available for the suspect cylinders.
Repair: Compare the injector code from the card with the injector code that was recorded from the electronic service tool for each suspect cylinder.
If the codes match, proceed to Test Step 3.
If the codes do not match, then use the electronic service tool to input the correct injector code. Refer to Troubleshooting, Injector Code - Calibrate.
Result: The card with the injector code is not available.
Proceed to Test Step 3.
3. Manually Program the Injector Code
A. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
B. Make a note of the injector code that is on the injector in any suspect cylinders.
Note: Refer to Illustration 2 for the correct sequence for recording the injector code.
C. Compare the injector code from the injector with the injector code from the electronic service tool for each suspect cylinder.
Injector codes
Result: The code on the injector is the same as the code in the ECM. The injector is incorrect for the engine.
Repair: Replace the injector with the correct injector for the engine. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Result: The code on the injector is not the same as the code in the ECM.
Repair: Use the electronic service tool to input the correct injector code. Refer to Troubleshooting, "Injector Code - Calibrate" for the correct procedure.
Use the electronic service tool to clear all logged diagnostic codes and then verify that the repair eliminates the fault.
If the procedure did not correct the issue, contact the Dealer Solutions Network (DSN).
Parts thrust Suzuki:
08211-17241
08211-17241 Thrust Washer
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, DF2.5, DF2.5, DF2.5, DF2.5s, DF25, DT14C, DT14D, DT14F, DT16LB, DT16LC, DT16LN, DT16LT, DT16LT, DT16LT, DT16SB, DT16SC, DT16SN, DT16ST, DT16ST, DT16ST, DT20ESB, DT20ESC, DT20ESN, DT20MLB, DT20ML
31360-93340
31360-93340 Thrust Washer Kit
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, DT20ESB, DT20ESC, DT20ESN, DT20MLB, DT20MLC, DT20MLN, DT20MSB, DT20MSC, DT20MSN, DT25ELZ, DT25ESB, DT25ESC, DT25ESN, DT25EST, DT25ESX, DT25ESZ, DT25MLB, DT25MLC, DT25MLN, DT25MLT, DT25MLX, DT25M
08211-30422
08211-30422 Thrust Washer
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35TCLH, DT35TCLJ, DT35TCLK, DT50ECLE, DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50MCLE, DT50MLC, DT50MLN, DT50MSC,
08211-30401
08211-30401 Thrust Washer
30ELE, 30ESE, 30MLE, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25ELF, DT25ELG, DT25ELH, DT25ELJ, DT25ESG, DT25ESH, DT25ESJ, DT25MLD, DT25MLE, DT25MLF, DT25MLG, DT25MLH, DT25MLJ, DT25
09166-17003
09166-17003 Thrust Washer
DT50ELB, DT50ELC, DT50ELN, DT50ESB, DT50ESC, DT50ESN, DT50MLC, DT50MLN, DT50MSC, DT50MSN, DT65ELC, DT65ELN, DT65ESC, DT65ESN
08211-30421
08211-30421 Thrust Washer
DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH, DT35MCSJ, DT35MCSK, DT35MLT, DT35MLX, DT35MLZ, DT35MST, DT35MSX, DT35MSZ, DT35TCLH, DT35TCLJ, DT
08211-22303
08211-22303 Thrust Washer
DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MLT, DT35MLX, DT35MLZ, DT35MST, DT35MSX, DT35MSZ, DT40, DT40ELT, DT40ELX, DT40ELZ, DT40EST, DT40ESX, DT40ESZ, DT40MLT, DT40MLX, DT40MLZ, DT40MSX, DT40MSZ, DT60CLD, DT60CLE
08211-20263
08211-20263 Thrust Washer
DF40, DF40, DF40A, DF40A, DF40QH, DF40TL, DF50, DF50, DF50A, DF50A, DF50QH, DF50TL, DF60A, DF60A, DT35CRLH, DT35CRLJ, DT35CRLK, DT35CRSH, DT35CRSJ, DT35CRSK, DT35ELT, DT35ELX, DT35ELZ, DT35EST, DT35ESX, DT35ESZ, DT35MCLH, DT35MCLJ, DT35MCLK, DT35MCSH