09160-36007 THRUST WASHER Suzuki
DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT150TCLN, DT150TCLP, DT150TCLR, DT150TCXGM, DT150TCXGN, DT150TCXGP, DT150TCXGR,
THRUST
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Compatible models:
DT150
DT150SSH
DT150SSJ
DT150SSK
DT150SSL
DT150SSM
DT150SSN
DT150STCLP
DT150STCLR
DT150STCLS
DT150STCLT
DT150TCLH
DT150TCLJ
DT150TCLK
DT150TCLL
DT150TCLM
DT150TCLN
DT150TCLP
DT150TCLR
DT150TCXGM
DT150TCXGN
DT150TCXGP
DT150TCXGR
DT150TCXGS
DT150TCXGT
DT150TCXH
DT150TCXJ
DT150TCXK
DT150TCXL
DT150TCXM
DT150TCXN
DT150TCXP
DT150TCXR
DT150TCXS
DT150TCXT
DT200
DT225
Suzuki
Suzuki entire parts catalog list:
- TRANSMISSION » 09160-36007
- TRANSMISSION (COUNTER ROTATION) » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION C-R 90-97 » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION (COUNTER ROTATION) » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION » 09160-36007
- TRANSMISSION (COUNTER ROTATION) » 09160-36007
Information:
3. Remove cylinder liners (1) with tooling (A).Install Cylinder Liners
1. Clean the cylinder liners (3) and the liner bores in the cylinder block.2. Install the cylinder liners in the block without the O-ring seals or filler bands.3. Check the cylinder liner projection as follows:a) Install the S1589 Bolts (2) and 1S379 Washers of tooling (B) on the cylinder block next to each liner. Tighten the bolts evenly, in four steps: 10 lb.ft. (14 N m), 25 lb.ft. (35 N m), 50 lb.ft. (70 N m) and 70 lb.ft. (95 N m).b) Put adapter plate on top of the liner and install the remainder of tooling (B). Tighten the 1D4595 Bolts (1) evenly in four steps: 5 lb.ft. (7 N m), 15 lb.ft. (20 N m), 25 lb.ft. (35 N m) and 50 lb.ft. (70 N m).c) Check to be sure the distance from the bottom edge of the crossbar to the top of the cylinder block is the same on both sides of the liner.d) Check the cylinder liner projection with tool group (C) at four locations around the liner.e) Liner projection must be .0013 to .0069 in. (0.033 to 0.175 mm). Measurements on the same liner must not be different by more than .002 in. (0.05 mm). Average measurements between liners next to each other must not be different by more than .002 in. (0.05 mm). The maximum permissible difference between average projection of all cylinder liners under one cylinder head is .004 in. (0.10 mm). If the liner is turned in the bore, it can make a difference in the liner projection.4. If the liner projection is not .0013 to .0069 in. (0.003 to 0.175 mm), check the thickness of the following parts: spacer plate, spacer plate gasket and cylinder liner flange. The thickness of the spacer plate must be .3925 .0010 in. (9.970 0.025 mm). The thickness of the spacer plate gasket must be .0082 .0010 in. (0.208 0.025 mm). The thickness of the cylinder liner flange must be .4048 .008 in. (10.282 0.020 mm). If the liner projection changes from point to point around the liner, turn the liner to a new position in the bore. If the liner projection is still not to specifications, move the liner to a different bore.5. When the cylinder projection is correct, put a mark on the liner and block so the liner can be installed in the same position from which it was removed. Cylinder liner projection can be adjusted by the removal of material from (machining) the contact face of the cylinder block with the use of the 8S3140 Cylinder Block Counterboring Tool Arrangement. Machine to a mimimum depth of .030 in. (0.76 mm) and to a maximum depth of .030 in. (0.76 mm) and to a maximum depth of .045 in. (1.14 mm). The instructions for the use of the tool group are in Special Instruction Form No. FM055228. Shims are available for the adjustment of the liner projection. See CYLINDER LINER PROJECTION in TESTING AND ADJUSTING for the shim thickness and part number.6. Remove tooling (B) and (C). Remove the liner.
Typical Example7. Put liquid soap on bottom liner bore in block on grooves in lower liner and on O-ring seals (4). Install O-ring seals on the liner.8. Put filler band (5) in clean SAE 30 oil for a moment and install on liner. Install cylinder liner immediately in the cylinder block (before expansion of filler band). 9. Make sure the mark on liner is in alignment with the mark on the block. Use tooling (A) to push the liner into position.10. Do steps 5 through 9 for the remainder of the cylinder liners.END BY:a) install pistons
1. Clean the cylinder liners (3) and the liner bores in the cylinder block.2. Install the cylinder liners in the block without the O-ring seals or filler bands.3. Check the cylinder liner projection as follows:a) Install the S1589 Bolts (2) and 1S379 Washers of tooling (B) on the cylinder block next to each liner. Tighten the bolts evenly, in four steps: 10 lb.ft. (14 N m), 25 lb.ft. (35 N m), 50 lb.ft. (70 N m) and 70 lb.ft. (95 N m).b) Put adapter plate on top of the liner and install the remainder of tooling (B). Tighten the 1D4595 Bolts (1) evenly in four steps: 5 lb.ft. (7 N m), 15 lb.ft. (20 N m), 25 lb.ft. (35 N m) and 50 lb.ft. (70 N m).c) Check to be sure the distance from the bottom edge of the crossbar to the top of the cylinder block is the same on both sides of the liner.d) Check the cylinder liner projection with tool group (C) at four locations around the liner.e) Liner projection must be .0013 to .0069 in. (0.033 to 0.175 mm). Measurements on the same liner must not be different by more than .002 in. (0.05 mm). Average measurements between liners next to each other must not be different by more than .002 in. (0.05 mm). The maximum permissible difference between average projection of all cylinder liners under one cylinder head is .004 in. (0.10 mm). If the liner is turned in the bore, it can make a difference in the liner projection.4. If the liner projection is not .0013 to .0069 in. (0.003 to 0.175 mm), check the thickness of the following parts: spacer plate, spacer plate gasket and cylinder liner flange. The thickness of the spacer plate must be .3925 .0010 in. (9.970 0.025 mm). The thickness of the spacer plate gasket must be .0082 .0010 in. (0.208 0.025 mm). The thickness of the cylinder liner flange must be .4048 .008 in. (10.282 0.020 mm). If the liner projection changes from point to point around the liner, turn the liner to a new position in the bore. If the liner projection is still not to specifications, move the liner to a different bore.5. When the cylinder projection is correct, put a mark on the liner and block so the liner can be installed in the same position from which it was removed. Cylinder liner projection can be adjusted by the removal of material from (machining) the contact face of the cylinder block with the use of the 8S3140 Cylinder Block Counterboring Tool Arrangement. Machine to a mimimum depth of .030 in. (0.76 mm) and to a maximum depth of .030 in. (0.76 mm) and to a maximum depth of .045 in. (1.14 mm). The instructions for the use of the tool group are in Special Instruction Form No. FM055228. Shims are available for the adjustment of the liner projection. See CYLINDER LINER PROJECTION in TESTING AND ADJUSTING for the shim thickness and part number.6. Remove tooling (B) and (C). Remove the liner.
Typical Example7. Put liquid soap on bottom liner bore in block on grooves in lower liner and on O-ring seals (4). Install O-ring seals on the liner.8. Put filler band (5) in clean SAE 30 oil for a moment and install on liner. Install cylinder liner immediately in the cylinder block (before expansion of filler band). 9. Make sure the mark on liner is in alignment with the mark on the block. Use tooling (A) to push the liner into position.10. Do steps 5 through 9 for the remainder of the cylinder liners.END BY:a) install pistons
Parts thrust Suzuki:
09160-32005
09160-32005 Thrust Washer
DT115, DT140, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT150TCLN, DT150TCLP, DT150TCLR, DT150TCXGM, DT150TCXGN, DT150TCXG
09166-37001
09166-37001 THRUST WASHER
DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT150TCLN, DT150TCLP, DT150TCLR, DT150TCXGM, DT150TCXGN, DT150TCXGP, DT150TCXGR,
09160-30035
09160-30035 THRUST WASHER
DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT150TCLN, DT150TCLP, DT150TCLR, DT150TCXGM, DT150TCXGN, DT150TCXGP, DT150TCXGR, DT150T
09160-30036
09160-30036 THRUST WASHER
DF100A, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250
09160-30037
09160-30037 THRUST WASHER
DF100, DF100, DF100A, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225
09160-30038
09160-30038 THRUST WASHER
DF100A, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250
08211-30384
08211-30384 THRUST WASHER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT15
09160-30039
09160-30039 THRUST WASHER
DF100A, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250