09160-17059 WASHER (T:1.7) Suzuki
DF15, DF15, DF15, DF9.9, DF9.9R, DF9.9TH, DF9.9TH, DF99R, DF99TH
WASHER
Price: query
Rating:
Suzuki entire parts catalog list:
- TRANSMISSION » 09160-17059
- TRANSMISSION » 09160-17059
- TRANSMISSION (DF9.9T) » 09160-17059
- TRANSMISSION (DF9.9TH) » 09160-17059
- TRANSMISSION (DF9.9T) » 09160-17059
- TRANSMISSION (DF9.9TH) » 09160-17059
- TRANSMISSION » 09160-17059
- TRANSMISSION » 09160-17059
- TRANSMISSION » 09160-17059
- TRANSMISSION » 09160-17059
- TRANSMISSION » 09160-17059
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1 Start By:
Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clean the bottom face of the cylinder head. Check the depth of the valves below the face of the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder Head Valves" for the correct dimensions.
Place a temporary identification mark on the heads of the valves in order to identify the correct position. Inlet valves have a recess in the center of the head. Note: Do not stamp the heads of the valve. Stamping or punching the heads of the valves could cause the valves to fracture.
Use a suitable lifting device to position the cylinder head with the valve springs upward. The weight of the cylinder head is approximately 56 kg (125 lb). Note: Ensure that the cylinder head is kept on a clean, soft surface in order to prevent damage to the machined face.
Personal injury can result from being struck by parts propelled by a released spring force.Make sure to wear all necessary protective equipment.Follow the recommended procedure and use all recommended tooling to release the spring force.
Illustration 1 g01343550
Typical example
Install Tooling (A) in position on the cylinder head in order to compress the appropriate valve spring.
Ensure that the valve spring is compressed squarely or damage to the valve stem may occur.
Illustration 2 g01352229
Typical example
Apply sufficient pressure to Tooling (A) in order to remove valve keepers (1). Note: Do not compress the spring so that valve spring retainer (2) touches valve stem seal (4).
Slowly release the pressure on Tooling (A).
Remove valve spring retainer (2). Remove valve spring (3).
Repeat Steps 4 to 7 for the remaining valves.
Remove Tooling (A).
Remove valve stem seals (4).
Use a suitable lifting device to carefully turn over the cylinder head.
Remove valves (5). Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
268-1969 Adapter 1
276-1221 Head 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clean all components of the cylinder head assembly. Ensure that all ports, all coolant passages and all lubrication passages in the cylinder head are free from debris. Follow Steps 1.a through 1.e in order to inspect the components of the cylinder head assembly. Replace any components that are worn or damaged.
Inspect the cylinder head for wear and for damage. Refer to Systems Operation, Testing and Adjusting, "Cylinder Head Inspect".
Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder Head Valves" for further information.
Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder Head Valves" and Systems Operation, Testing and Adjusting, "Valve Guide - Inspect" for further information.
Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head Valves".
Inspect the valve springs for the correct length. Refer to Specifications, "Cylinder Head Valves".
Illustration 3 g01352229
Lubricate the stems of valves (5) with clean engine oil. Install valves (5) in the appropriate positions in the cylinder head. Check the depth of the valves below the face of the cylinder head. Refer to Systems Operation, Testing and Adjusting, "Valve Depth - Inspect" for more information.
Use a suitable lifting device to carefully turn over the cylinder head. The weight of the cylinder head is approximately 56 kg (125 lb). Note: Ensure that all of the valves remain in place.
Install new valve stem seals (4) onto each of the valve guides. Note: The outer face of the valve guides must be clean and dry before installing the valve stem seals.
Install valve spring (3) onto the cylinder head. Position valve spring retainer (2) onto valve spring (3).
Parts washer Suzuki:
09160-06054
09160-06054 Washer, Fuel Tank
30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF25(R)S, DF25R, DF25R, DF40, DF40, DF40QH, DF40TL, DF50, DF
09160-05024
09160-05024 Washer
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
09160-10082
09160-10082 Washer
30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15S, DF200T, DF200Z, DF225T, DF225Z, DF25, DF250A, DF250T, DF250Z, DF25
67297-95600
67297-95600 Washer
30ELE, 30ESE, 30MLE, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF20A, DF225, DF225, DF225, DF225T, DF225Z, DF25, DF25(R)S, DF250, DF250, DF250, D
31360-96300
31360-96300 Washer
30ELE, 30ESE, 30MLE, DF15, DF15, DF15S, DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF9.9R, DF9.9RL, DF9.9S, DF9.9TH, DF9.9TH, DF99R, DF99TH, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG,
08322-01067
08322-01067 WASHER
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF4, DF4, DF4, DF46, DF4L, DF6, DF6, DF6, DF60, DF6L, DF70, DF9.9, DF9.9R, DF9.9RL, DF9.9S
67228-92E00
67228-92E00 WASHER
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF150, DF150, DF150, DF150TX, DF150ZX, DF15A, DF15S, DF175, DF175, DF175, DF175TX, DF175
09164-14012
09164-14012 WASHER, WAVE
DF15, DF15, DF15, DF15S, DF9.9, DF9.9R, DF9.9RL, DF9.9S, DF9.9TH, DF9.9TH, DF99R, DF99TH