09161-22001 Suzuki Washer

Illustration 1 g03859252
Front view of engine
Table 1
Specification for 109-9010 Cylinder Block Gp    
Item    Qty    Part    Specification Description    
During assembly, bottom of the spacer plate (1), top of block, and both sides of plate gasket (2) must be free from of fuel, oil, water, gasket adhesives, assembly compounds or any other contaminates.    
1     2     225-3100 Spacer Plate     Thickness of one plate is
8.585 0.025 mm (0.3380 0.0010 inch).    
3     4     4N-1650 Dowel     Protrusion (A) is
18.5 0.5 mm (0.73 0.02 inch).    
4     3     7C-9614 Taperlock Plug     Before assembly, apply white Loctite 536 to the threads.
Torque to
80 15 N m (59 11 lb ft).    
5     5     4N-0614 Crankshaft Bearing Cap     Width of crankshaft bearing cap is
215.900 mm (8.5000 inch).
Width (B) in the cylinder block for crankshaft bearing cap is
215.900 0.013 mm (8.5000 0.0005 inch).    
6     14     3P-1323 Bearing Cap Bolt     Use the following procedure in order to tighten the bearing cap bolts :
1. Install bearing cap with the part number and ARROW toward the front of the block. Each cap has a number. Each cap must be installed in the same position as the correct number on the side of the cylinder block pan rail.
2. Before assembly, apply clean engine oil to the threads of the bolts.
3. Tighten the tab end bolt to
258 14 N m (190 10 lb ft).
4. Tighten the opposite end bolt to
258 14 N m (190 10 lb ft).
5. Again, turn the opposite end bolt to an additional angle of 120 5 degrees.
6. Again, turn the tab end bolt to an additional angle angle of 120 5 degrees.    
C     -     -     New dimension from centerline of crankshaft bearing bore to bottom of block (pan rails) is
165.10 mm (6.500 inch).    
Illustration 2 g03859272
Table 2
Item    Qty    Part    Specification Description    
7     3     6L-4428 Taperlock Stud     Torque to
35 5 N m (26 4 lb ft).    
8     1     3B-0645 Cup Plug     Before assembly, apply blue Loctite 540 to the surface.    
9     4     4N-0683 Dowel     Extension (D) is
19.0 0.5 mm (0.75 0.02 inch).    
Illustration 3 g03859273
Table 3
Item    Qty    Part    Specification Description    
10     12     9L-5854 Filler Band     Apply clean engine oil to the bore of the cylinder block and to the filler band. Install the cylinder liner immediately into the cylinder block.    
11     12     142-7072 Liner Seal     Before assembly, cover the seals with 5P-3975 Rubber Lubricant.    
12     12     110-2220 Liner Seal     Before assembly, cover the seals with 5P-3975 Rubber Lubricant.    
13     12     142-6217 O-Ring Seal     Before assembly, cover the seals with 5P-3975 Rubber Lubricant.    
E     -     -     New dimension from centerline of crankshaft bearing bore to the top of the block is
419.1 mm (16.50 inch).    
F     -     -     Bore in the block for the main bearings is
129.891 0.013 mm (5.1138 0.0005 inch).