36620-93J30 WIRE ASSY, REMOCON ADAPTER NO.2 Suzuki
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T,
WIRE
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Compatible models:
DF100
DF100A
DF115
DF115A
DF115TL
DF140
DF140A
DF140T
DF140Z
DF150
DF150TX
DF150ZX
DF175
DF175TX
DF175ZX
DF200
DF200T
DF200Z
DF225
DF225T
DF225Z
DF25
DF25(R)S
DF250
DF250T
DF250Z
DF25Q
DF25Q(QR)
DF25R
DF25T
DF30
DF30Q
DF30Q(QR)
DF30T
DF40
DF40A
DF40QH
DF40TL
DF50
DF50A
DF50QH
DF50TL
DF60
DF60A
DF60HL
DF60TL
DF70
DF70A
DF70THL
DF70TL
DF80A
DF90
DF90A
DF90TL
Suzuki
Suzuki entire parts catalog list:
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
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- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) (DF150Z) (210001~) » 36620-93J30
- OPT:HARNESS (1) (DF175T) (210001~) » 36620-93J30
- OPT:HARNESS (1) (310001~) » 36620-93J30
- OPT:HARNESS (1) (DF175Z) (210001~) » 36620-93J30
- OPT:HARNESS (1) (DF150T) (210001~) » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) (DF175T) (210001~) » 36620-93J30
- OPT:HARNESS (1) (310001~) » 36620-93J30
- OPT:HARNESS (1) (DF175Z) (210001~) » 36620-93J30
- OPT:HARNESS (1) (DF150T) (210001~) » 36620-93J30
- OPT:HARNESS (1) (DF150Z) (210001~) » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
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- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:TRIM SENDER » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (310001~) » 36620-93J30
- OPT:HARNESS (210001~) » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (210001~) » 36620-93J30
- OPT:HARNESS (310001~) » 36620-93J30
- OPT:HARNESS » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (1) » 36620-93J30
- OPT:HARNESS (210001~) » 36620-93J30
- OPT:HARNESS (310001~) » 36620-93J30
- OPT:HARNESS » 36620-93J30
Information:
Recommended Actions
Table 1
Troubleshooting Test Steps Values Results
1. Leak in the Engine Oil Cooler
A. Check for leaks in the engine oil cooler. Refer to Testing and Adjusting for the proper procedure.
Oil Cooler
Result: A leak is found in the engine oil cooler.
Repair: Install a new oil cooler core. Refer to the Disassembly and Assembly manual.
Flush the cooling system. Refer to the Operation and Maintenance Manual for the proper flushing procedure. Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the crankcase. Refill the crankcase with the proper oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities and viscosity.
Result: A leak was not found in the engine oil cooler.
Proceed to Test Step 2.
2. Leak in the Power Train Oil Cooler
A. Check for leaks in the power train oil cooler. Refer to Testing and Adjusting for the proper procedure
Power Train Cooler
Result: A leak is found in the power train oil cooler.
Repair: Install a new oil cooler core. Refer to the Disassembly and Assembly manual.
Flush the cooling system. Refer to the Operation and Maintenance Manual for the proper flushing procedure. Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the crankcase. Refill the oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities and viscosity.
Result: A leak was not found in the power train oil cooler.
Proceed to Test Step 3.
3. Water-Cooled Turbocharger (if equipped)
A. Inspect the turbocharger for cracks.
B. Remove the oil drain line from the turbo and pressurize the cooling system, Refer to Testing and Adjusting, "Cooling System - Test".
C. Check the turbocharger for coolant leakage.
Turbocharger
Result: The turbocharger is cracked.
Repair: Replace the turbocharger. Refer to the engine Disassembly and Assembly for the correct procedure.
Flush the cooling system, Refer to the Operation and Maintenance Manual for the correct procedure.
Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the oil. Refill the oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities.
Result: The turbocharger is not cracked.
Proceed to Test Step 4.
4. Replace the Cylinder Head Gasket
A. Remove the cylinder head. Refer to the Disassembly and Assembly manual.
B. Check the cylinder liner projection. Refer to the Systems Operation/Testing and Adjusting manual.
C. Install a new cylinder head gasket and new water seals in the spacer plate. Refer to the Disassembly and Assembly manual.
Cylinder Head Gasket
Result: New cylinder head gasket and water seals were installed.
Proceed to Test Step 5.
5. Check the Cylinder Head for Cracks
A. Perform a leak test on the cylinder head. Refer to System Operation, Testing and Adjusting for the proper procedure for checking the cylinder head.
Cylinder Head
Result: A crack is found in the cylinder head.
Repair: Repair the cylinder head and/or replace the cylinder head. Refer to the Disassembly and Assembly manual.
Result: A crack is not found in the cylinder head.
Proceed to Test Step 6.
6. Inspect the Cylinder Block for Cracks
Cylinder Block
Result: A crack is found in the cylinder block.
Repair: Repair the cylinder block or replace the cylinder block. Inspect the top deck. Refer to the Reuse and Salvage Guidelines for the proper inspection procedure.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Table 1
Troubleshooting Test Steps Values Results
1. Leak in the Engine Oil Cooler
A. Check for leaks in the engine oil cooler. Refer to Testing and Adjusting for the proper procedure.
Oil Cooler
Result: A leak is found in the engine oil cooler.
Repair: Install a new oil cooler core. Refer to the Disassembly and Assembly manual.
Flush the cooling system. Refer to the Operation and Maintenance Manual for the proper flushing procedure. Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the crankcase. Refill the crankcase with the proper oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities and viscosity.
Result: A leak was not found in the engine oil cooler.
Proceed to Test Step 2.
2. Leak in the Power Train Oil Cooler
A. Check for leaks in the power train oil cooler. Refer to Testing and Adjusting for the proper procedure
Power Train Cooler
Result: A leak is found in the power train oil cooler.
Repair: Install a new oil cooler core. Refer to the Disassembly and Assembly manual.
Flush the cooling system. Refer to the Operation and Maintenance Manual for the proper flushing procedure. Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the crankcase. Refill the oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities and viscosity.
Result: A leak was not found in the power train oil cooler.
Proceed to Test Step 3.
3. Water-Cooled Turbocharger (if equipped)
A. Inspect the turbocharger for cracks.
B. Remove the oil drain line from the turbo and pressurize the cooling system, Refer to Testing and Adjusting, "Cooling System - Test".
C. Check the turbocharger for coolant leakage.
Turbocharger
Result: The turbocharger is cracked.
Repair: Replace the turbocharger. Refer to the engine Disassembly and Assembly for the correct procedure.
Flush the cooling system, Refer to the Operation and Maintenance Manual for the correct procedure.
Refill the cooling system with the proper coolant. Refer to the Operation and Maintenance Manual for the correct coolant and capacities.
Check the oil for coolant. If coolant is found in the oil, drain the oil. Refill the oil after the leak has been repaired. Refer to the Operation and Maintenance Manual for the correct oil capacities.
Result: The turbocharger is not cracked.
Proceed to Test Step 4.
4. Replace the Cylinder Head Gasket
A. Remove the cylinder head. Refer to the Disassembly and Assembly manual.
B. Check the cylinder liner projection. Refer to the Systems Operation/Testing and Adjusting manual.
C. Install a new cylinder head gasket and new water seals in the spacer plate. Refer to the Disassembly and Assembly manual.
Cylinder Head Gasket
Result: New cylinder head gasket and water seals were installed.
Proceed to Test Step 5.
5. Check the Cylinder Head for Cracks
A. Perform a leak test on the cylinder head. Refer to System Operation, Testing and Adjusting for the proper procedure for checking the cylinder head.
Cylinder Head
Result: A crack is found in the cylinder head.
Repair: Repair the cylinder head and/or replace the cylinder head. Refer to the Disassembly and Assembly manual.
Result: A crack is not found in the cylinder head.
Proceed to Test Step 6.
6. Inspect the Cylinder Block for Cracks
Cylinder Block
Result: A crack is found in the cylinder block.
Repair: Repair the cylinder block or replace the cylinder block. Inspect the top deck. Refer to the Reuse and Salvage Guidelines for the proper inspection procedure.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts wire Suzuki:
36894-95201
36894-95201 WIRE LEAD
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF40, DF40, DF40A,
36894-94401
36894-94401 WIRE LEAD
DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DT115, DT140, DT15C, DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT
36620-93J10
36620-93J10 WIRE ASSY, REMOCON EXTENSION
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T,
36620-93J20
36620-93J20 WIRE ASSY, REMOCON ADAPTER NO.1
DF100, DF100, DF115, DF115, DF115TL, DF140, DF140, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL
36620-90J00
36620-93J02
36620-93J02 WIRE ASSY, REMOTE CONTROL
DF100, DF100A, DF115, DF115A, DF140A, DF15, DF150, DF175, DF200, DF225, DF250, DF40A, DF50A, DF60A, DF70A, DF80A, DF9.9, DF90A
36620-93J52
36620-93J52 WIRE ASSY, REMOTE CONTROL
DF100, DF100A, DF115, DF115A, DF140A, DF150, DF175, DF200, DF225, DF250, DF40A, DF50A, DF60A, DF70A, DF80A, DF90A
36620-93J62
36620-93J62 WIRE ASSY, REMOTE CONTROL
DF100, DF100A, DF115, DF115A, DF140A, DF150, DF175, DF200, DF225, DF250, DF40A, DF50A, DF60A, DF70A, DF80A, DF90A