36680-92E00 Suzuki WIRE ASSY, TRIM METER


36680-92E00 WIRE ASSY, TRIM METER Suzuki DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DT115, DT140, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150S WIRE
36680-92E00 WIRE ASSY, TRIM METER Suzuki
Rating:
98

Buy WIRE ASSY, TRIM METER 36680-92E00 Suzuki genuine, new aftermarket parts with delivery
Number on catalog scheme: 4
 

Suzuki entire parts catalog list:

DF25 2000,2001,2002,2003,2004,2005
DF25Q 2000,2001,2002,2003,2004,2005,2006,2007
DF25Q(QR) 2000,2001,2002,2003,2004,2005,2006,2007
DF25T 2000,2001,2002,2003,2004,2005,2006,2007
DF30 2000,2001,2002,2003,2004,2005,2006
DF30Q 2000,2001,2002,2003,2004,2005,2006,2007
DF30Q(QR) 2000,2001,2002,2003,2004,2005,2006,2007
DF30T 2000,2001,2002,2003,2004,2005,2006,2007
DF40 1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
DF40 2010
DF40QH 1999,2000,2001,2002,2003,2004,2005,2006,2007
DF40TL 1999,2000,2001,2002,2003,2004,2005,2006,2007
DF50 1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
DF50 2010
DF50QH 1999,2000,2001,2002,2003,2004,2005,2006,2007
DF50TL 1999,2000,2001,2002,2003,2004,2005,2006,2007
DF60 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
DF60HL 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007
DF60TL 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007
DF70 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007,2008,2009
DF70THL 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007
DF70TL 1998,1999,2000,2001,2002,2003,2004,2005,2006,2007
DT115 1986,1987,1988,1989,1990,1991,1992,1993,1994,1995,1996,1997,1998,1999,2000,2001
DT140 1986,1987,1988,1989,1990,1991,1992,1993,1994,1995,1996,1997,1998,1999,2000,2001
DT150 1998,1999,2000,2001,2002,2003
DT150SSH 1987
DT150SSJ 1988
DT150SSK 1989
DT150SSL 1990
DT150SSM 1991
DT150SSN 1992
DT150STCLP 1993
DT150STCLR 1994
DT150STCLS 1995
DT150STCLT 1996
DT150TCLH 1987
DT150TCLJ 1988
DT150TCLK 1989
DT150TCLL 1990
DT150TCLM 1991
DT150TCLN 1992
DT150TCLP 1993
DT150TCLR 1994
DT150TCXGM 1991
DT150TCXGN 1992
DT150TCXGP 1993
DT150TCXGR 1994
DT150TCXGS 1995
DT150TCXGT 1996
DT150TCXH 1987
DT150TCXJ 1988
DT150TCXK 1989
DT150TCXL 1990
DT150TCXM 1991
DT150TCXN 1992
DT150TCXP 1993
DT150TCXR 1994
DT150TCXS 1995
DT150TCXT 1996
DT200 1998,1999,2000,2001,2002,2003
DT225 1998,1999,2000,2001,2002,2003
DT40C 1986,1987,1988,1989,1990,1991,1992,1993,1994,1995,1996,1997,1998
DT55CRLJ 1988
DT55CRLK 1989
DT55CRLL 1990
DT55HTCLJ 1988
DT55HTCLK 1989
DT55HTCLL 1990
DT55TCLJ 1988
DT55TCLK 1989
DT55TCLL 1990
DT55TCLM 1991
DT55TCLN 1992
DT55TCLP 1993
DT55TCLR 1994
DT55TCLS 1995
DT55TCLT 1996
DT55TCLV 1997
DT65CRLJ 1988
DT65CRLK 1989
DT65CRLL 1990
DT65HTCLK 1989
DT65HTCLL 1990
DT65TCLJ 1988
DT65TCLK 1989
DT65TCLL 1990
DT65TCLM 1991
DT65TCLN 1992
DT65TCLP 1993
DT65TCLR 1994
DT65TCLS 1995
DT65TCLT 1996
DT65TCLV 1997
DT75TCLJ 1988
DT75TCLK 1989
DT75TCLL 1990
DT75TCLM 1991
DT75TCLN 1992
DT75TCLP 1993
DT75TCLR 1994
DT75TCLS 1995
DT75TCLT 1996
DT75TCLV 1997
DT85TCLJ 1988
DT85TCLK 1989
DT85TCLL 1990
DT85TCLM 1991

Information:

This Program must be administered as soon as possible. When reporting the repair, use "PI30024" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI30024" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Completion Date
December 31, 2000Termination Date
June 30, 2001Problem
Some 3500 Diesel Engines have been built with cylinder heads that may have the water outlet blocked by casting flash. The blockage may cause the cylinder head to overheat and may cause a valve to seize or at worst, a piston to seize.
Affected Product
Model & Identification Number
3508 (3LS221-223, 3PS193-196, 95Y1118-1119, 96Y1958-1961, 97Y732, 23Z7604, 23Z7612-7620, 23Z7624, 69Z863-864)
3508B (4GM514-526, 4GM528-534, 4GM536, 7SM273-290, 5PS255, 2HW134-135, 3DM167, 3DM170, 2BM143-144)
3512 (6PM46-47, 3MS217-220, 3MS222, 49Y950-952, 50Y1704-1705, 50Y1707, 50Y1709, 24Z9497-9500, 24Z9502, 24Z9505-9507, 24Z9510, 24Z9513, 24Z9517-9519, 24Z9522-9528, 24Z9536, 24Z9540-9541, 24Z9543, 65Z963-970, 66Z890-891, 67Z1882)
3512B (7HM210-213, 8RM455-457, 4TN258-259, 4TN266, 4TN269, 6WN459-470, 6WN472-474, 2GW239, 3ZW167-168, 3ZW170-174, 4AW380-383, 5AW78-80)
3516 (5SJ716-717, 5SJ722, 7KM64-71, 3SS323, 25Z6701, 25Z6714, 25Z6726-6728, 25Z6732-6733, 25Z6737-6738, 25Z6751, 25Z6756, 72Z555-556)
3516B (6HN559-564, 6HN567-579, 6HN581, 6HN583-585, 6HN588-596, 7RN1019-1021, 7RN1023, 7RN1025-1039, 7RN1041-1045, 7RN1048-1052, 7RN1054-1060, 7RN1062-1064, 7RN1068, 7RN1070-1072, 7RN1074, 7RN1077, 7RN1082, 7RN1085, 8CN172-173, 8KN391, 73Z932-934)
777D (AGC127-128, AGC130-155)
793C (4GZ257)
New or Spare Engines
3508B (2GR2284, 2313)
3516 EUI (2PK1607)
3516B (7TR970, 971)
Parts Needed
Quantities marked with an '*' are one per cylinder.
* - 8N4524 GASKET* - 6V9769 SEAL-O RING1 - 9X6772 STRAP-CABLE* - 1272176 SEAL1 piece of " bar or round stock, 11 to 15 inches in length, is also needed.
If Water Coolant Manifold Is Removed:
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If you are unfamiliar with the engine that you are working on, take the parts listed below as a precaution. The parts listed below will be needed only if the coolant manifolds are removed.
As needed
4 - 8N-1269 Gasket6 - 1W-8545 Gasket2 - 2W-0752 Gasket4 - 5P-9890 Seal O Ring If Coolant Passage Cannot be Unblocked
Some cylinder heads may have blockage that cannot be removed. In those cases, the cylinder head will need to be replaced. The parts listed below will be needed only if a cylinder head is replaced.
1 - 0R9775 Cylinder Head (MUI - Non Shot Peened)or1 - 0R9777 Cylinder Head (MUI & EUI Shot Peened)or1 - 0R9472 Cylinder Head ("B" Series)4 - 1261112 Seal-Water4 - 1261113 Seal-Water1 - 1445692 Gasket-Plate1 - 1106991 Gasket-Head2 - 5P0840 Seal-O-RingsAction Required
See the attached Rework Procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
Attach.(1-Owner Notification)(2-Rework Procedure)Copy Of Owner Notification For U.S. And Canadian Owners
Rework Procedure
Rework Procedure Verification of Manufacturing Date
Cylinder heads with manufactured dates between 12/10/99 and 1/31/00 are suspect. Any cylinder heads with manufactured dates before 12/9/99 or after 2/1/00 are not effected by the blockage. The engines listed above may or may not contain the suspect heads. To verify if heads need to be inspected for blockage, check the manufacturing date stamped on the left-hand front corner of each cylinder head. See Illustration 1 for location of the manufacturing date. The manufacturing date is in the format of MM/DD/YY.
Illustration 1. Only cylinder heads stamped with manufactured dates between 12/10/99 and 1/31/00 need to be inspected for blockage.
Inspection for blockage
The engine coolant must be drained below the level of the cylinder heads before the 8N-7639 Elbows should be removed.
Remove the 8N-7639 Elbow from each suspect cylinder head. The 8N-7639 Elbow transports coolant from the cylinder head to the coolant manifold. The 8N-7639 elbow is located on the left-hand rear of the cylinder head. See Illustrations 2 & 3 for location of the 8N-7639 Elbow.
Illustration 2.
Illustration 3.To remove the 8N-7639 Elbow, remove the two 1B-7182 bolts (" x 1 ") that bolt the 8N-7639 Elbow to the cylinder head. Next, Remove the two 1B-7182 bolts (" x 1 ") that bolt the 2W-3146 Flange to the Coolant manifold. The 8N-7639 Elbow should slide out from underneath the water manifold.
Some engine arrangements may require removal of the coolant manifold in order to access the 8N-7639 Elbows. This is due to the amount of peripheral iron located around the cylinder heads. If this removal is required, be sure to use the new gaskets listed in the "as needed" parts list when the manifold is reinstalled.
To inspect for blockage in the cylinder head, use a stiff but flexible piece of plastic such as a 9X-6772 Strap-Cable to insert into the coolant outlet passage on the cylinder head. See Illustration 4 for locations to check for blockage. There are two passages in the coolant passageway inside the cylinder head. Make sure both passages are clear of blockage.
Illustration 4.If blockage is found, use a " piece of bar stock or round stock shaped into an "L" with a pointed tip. See Illustration 5. Using the modified stock, knock the blockage loose. Lightly tap the stock with a hammer if the blockage will not loosen by hand. Once the blockage has been removed, use a magnet or a vacuum to remove the pieces of the blockage from the coolant passage.
If the blockage cannot be removed, the cylinder head must be replaced. See the "Parts Needed" section for the required replacement parts.
Illustration 5.Reinstall the 2W-3146 Flange with a new 8N-4524 gasket and the 8N-7639 Elbow with new 127-2176 Seal. Install the four 1B-7182 Bolts and torque to 25 N m.
If the coolant manifolds were removed, reinstall the manifolds with new the seals and gaskets listed in the "As Needed" parts list. Torque on the coolant manifolds bolts is 47 N m.
Refill the engine with coolant and check for leaks.


Parts wire Suzuki:

36894-95201
 
36894-95201 WIRE LEAD
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF40, DF40, DF40A,
36894-94401
 
36894-94401 WIRE LEAD
DF25, DF25Q, DF25Q(QR), DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DT115, DT140, DT15C, DT40C, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT
36610-95610
 
36610-95610 WIRE HARNESS ASSEMBLY
DT75TCLJ, DT75TCLK, DT75TCLL, DT75TCLM, DT75TCLN, DT75TCLP, DT75TCLR, DT75TCLS, DT75TCLT, DT75TCLV, DT85TCLJ, DT85TCLK, DT85TCLL, DT85TCLM, DT85TCLN, DT85TCLP, DT85TCLR, DT85TCLS, DT85TCLT, DT85TCLV, DT85TCLW, DT85TCLX, DT85TCLY
34711-99E00
 
34711-99E00 WIRE, ADAPTER TO MONITOR
DF100, DF100, DF115, DF115, DF115TL, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL
36620-93J10
WIRE ASSY, REMOCON EXTENSION
36620-93J10 WIRE ASSY, REMOCON EXTENSION
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T,
36620-93J30
WIRE ASSY, REMOCON ADAPTER NO.2
36620-93J30 WIRE ASSY, REMOCON ADAPTER NO.2
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T,
36620-93J20
WIRE ASSY, REMOCON ADAPTER NO.1
36620-93J20 WIRE ASSY, REMOCON ADAPTER NO.1
DF100, DF100, DF115, DF115, DF115TL, DF140, DF140, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF40, DF40, DF40QH, DF40TL, DF50, DF50, DF50QH, DF50TL, DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL, DF90, DF90TL
36620-99E00
 
36620-99E00 WIRE, HANDLE
DF60, DF60HL, DF60TL, DF70, DF70THL, DF70TL
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