910403-5612 Tohatsu BOLT

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7573     Link Bracket     2    
B     6V-6146     Load Leveling Beam     1    
C     Loctite 263     -     1    
D     Bostik Never-Seez Marine Grade
    -     1    
E     Loctite 277     -     1    Note: Check the condition of all O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
Personal injury can result from contact with refrigerant.This system is under pressure at all times, even if the engine is not running. Heat should never be applied to a charged system.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use caution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, evacuate the system recovering the refrigerant before removing the fitting.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Before any checks of the air conditioning and heating system are made, move the machine to a smooth horizontal surface. Lower all implements to the ground. Make sure the transmission is in neutral or park and that the parking brake is engaged. Keep all other personnel away from the machine or where they can be seen.
Illustration 1 g03719539
Illustration 2 g03719542
Attach Tooling (B) and a suitable lifting device to engine, torque converter, and updrive gears (78) . The weight of engine, torque converter, and updrive gears (78) is approximately 1875 kg (4135 lb).
Install lower rubber mounts (83) and (84) on both sides of the rear frame.
Install engine, torque converter, and updrive gears (78) .
Apply Tooling (E) to the threads of the bolts (two each side) prior to assembly.
Install bolt (81) , the nut, the washer, and upper rubber mount (82) .
Repeat Step 5 for the mount on the other side.
Install bolt (80) , the nut, the washer, and upper rubber mount (79) .
Repeat Step 7 for the mount on the other side.
Illustration 3 g03719536
Install elbow (77) and four bolts (76) .
Illustration 4 g03719518
Connect wiring harness (71) to the electrical connector.
Connect cable (72) .
Install clip (73) and the bolt.
Install bolt (74) and the spacer (not shown).
Install bolt (75) , the nut, the washer, and the clip to the heater hose.
Illustration 5 g03719517
Connect hose (70) to the tap and tighten the hose clamp.
Illustration 6 g03719513
Connect hose (68) to the tap and tighten the clamp.
Install tube assembly (69) . Tighten the clamps.
Illustration 7 g03719507
Attach a suitable lifting device to fan assembly (66) . The weight of fan assembly (66) is approximately 39 kg (86 lb).
Install fan assembl