3T9S76118-0 Tohatsu CLAMP, CORD

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     132-5451     Holding Fixture     1    
C     1P-0510     Driver Gp     1    
E     1U-7608     Chain Wrench     1    
F     1P-1859     Retaining Ring Pliers     1    
G     1P-1857     Retaining Ring Pliers     1    
H     9S-3263     Thread Lock Compound     -    
J     8T-5096     Dial Indicator Gp     1    
K     1U-6396     O-Ring Assembly Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01060988
Note: Ensure that the shoulder of the impeller is against the step in the shaft. Impeller (30) is left hand threads.
Place shaft (28) into a soft jawed vise. Apply Tooling (H) to the threads that are on shaft (28). Install impeller (30). Use Tooling (E) in order to tighten impeller (30) to a torque of 103 13 N m (76 10 lb ft).Note: Impeller (30) has left hand threads.
Install port plate (32) onto shaft (28) .Note: The hole in port plate (32) for shaft (28) is smaller than the hole in plate (29) .
Install spacer (33) onto shaft (28) .Note: The length of spacer (33) is 18.0 mm (0.71 inch).
Illustration 2 g01060987
Install one half of seal assembly (34) into body (21) .
Install one half of seal assembly (34) onto shaft (28) .
Install sleeve (35) onto shaft (28) .Note: The length of sleeve (35) is 22.8 mm (0.89 inch).
Position shaft assembly (28) into body (21). Note: Ensure that the locating pin on plate (32) is engaged into body (21) .
Illustration 3 g01060990
Use Tooling (C) to install bearing (20) into bearing housing (13) .
Use Tooling (G) to install retaining ring (19) into bearing housing (13) .
Install bearing housing (13) and shims (15) onto body (21). Tighten bolts (14) to a torque of 6 1 N m (53 9 lb in).
Use Tooling (G) to install retaining ring (18) on shaft (28) .
Illustration 4 g01060992
Install ring (31) into body (21) .
Use Tooling (J) to check the height of impeller (30). The height of the impeller should be 0.11 mm to 0.16 mm (0.004 inch to 0.006 inch) below the edge of ring (31) .Note: To adjust the height of the impeller, remove bearing housing (13) and add shims. To adjust the height of the impeller, remove bearing housing (13) and remove shims (15) .
Illustration 5 g01060991
Install plate (29) on shaft (28) .
Install O-ring seal (27) on body (21). Apply Tooling (K) to the O-ring seal.
Install body (21) onto ring (31). Install bolts (22) and tighten to a torque of 6 1 N m (53 9 lb in).
Install cover (16) on the bearing housing. Install bolts (17) and tighten to a torque of 1.9 0.2 N m (17 2 lb in).
Illustration 6 g01060994
Use Tooling (C) to install bearing (12) into body (7) .
Use Tooling (G) to install retaining ring (11) into body (7) .
Install oil seal (10) in body (7) .
Illustration 7 g01060986
Apply Tooling (H) to the threads that are on shaft (28). Install impeller (25) onto the shaft. Tighten the impeller to a torque of 103 13 N m (76 10 lb ft).Note: Impeller (25) has right hand threads.
Install one half of seal assembly (24) onto shaft (28) .
Install one half of seal assembly (24) in body (7) .
Install sleeve (23) onto shaft (28) .Note: The length of sleeve (23) is 33.4 mm (1.32 inch).
Install O-ring seal (26) on body (9). Apply Tooling (K) to the O-ring seal.
Install body (7) onto body (9). Install bolts (8) and tighten to a torque of 6 1 N m (53 9 lb in).
Rotate shaft (28) by hand.Show/hide tabl