3C7-01005-0 Tohatsu GASKET, CYLINDER HEAD

Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.
Illustration 1 g01122900
Typical example
Remove the bolt (1), the washer (3) and the nut (4) from the alternator (2).
Remove the setscrew (5) that fastens the alternator (2) to the engine.
Remove the alternator (2) from the engine. Removal Procedure for the 15 AMP Alternator
Start By:
Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.
Illustration 2 g01122906
Typical example
Remove the bolt (1), the washer (3) and the nut (4) from the alternator (2).
Remove the setscrew (5) that fastens the alternator (2) to the engine.
Remove the alternator (2) from the engine. Removal Procedure for the 40 AMP Alternator
Start By:
Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.
Illustration 3 g01122919
Typical example
Remove the setscrew (6), the washer (5) and the spacer (1) from the alternator (2).
Remove the setscrew (4) and the washer (3) that fastens the alternator (2) to the engine.
Remove the alternator (2) from the engine. Removal Procedure for the 55 AMP Alternator
Start By:
Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.
Illustration 4 g01110800
Typical example
Remove the setscrew (1) and the washer (2) from the alternator (3).
Remove the two bolts (6), the two washers (5) and the two nuts (4) that fasten the alternator (3) to the engine.
Remove the alternator (3) from the engine. Removal Procedure for the 65 AMP and the 85 AMP Alternator
Start By:
Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Note: Disconnect all electrical connections to the alternator before proceeding. Mark the connections or identify the connections for future installation.
Illustration 5 g01123177
Typical example
Remove the setscrew (2) and the washer (1) from the alternator (3).
Remove the bolt (4), the washer (5) and the nut (6) that fastens the alternator (3) to the engine.
Remove the alternator (3) from the engine. Installation Procedure for the 14 AMP Alternator
Illustration 6 g01122900
Typical example
Position the alternator (2) on the engine.
Install the setscrew (5) that fastens the alternator (2) to the engine.
Install the bolt (1), the washer (3) and the nut (4) to the alternator (2).
Hand tighten the setscrew (5), the bolt (1) and the nut (4) on the alternator (2). Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.Note: Reconnect all electrical connections to the alternator before operating the engine.End By:
Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Installation Procedure for the 15 AMP Alternator
Illustration 7 g01122906
Typical example
Position the alternator (2) on the engine.
Install the setscrew (5) that fastens the alternator (2) to the engine.
Install the bolt (1), the washer (3) and the nut (4) to the alternator (2).
Hand tighten the setscrew (5), the bolt (1) and the nut (4) on the alternator (2). Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within one degree.Note: Reconnect all electrical connections to the alternator before operating the engine.End By:
Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install". Installation Procedure for the 40 AMP Alternator