3T5-02104-1 Tohatsu GASKET, REED VALVE

Introduction
This Special Instruction describes two procedures for improving fuel priming pump performance on 797 and 797B Off-Highway Trucks equipped with 3524 engines.The first procedure is referred to as the "Good" solution and is most likely to be performed in the field. Refer to Table 1 for the "Good" solution parts list.The second procedure is referred to as the "Better" solution and is most likely to be performed during engine rebuild. Refer to Table 2 for the "Better" solution parts list.Parts Needed
Table 1
Good Solution    
Qty    New Part    
2     238-5080 O-Ring Seal    
2     238-5081 O-Ring Seal    
2     273-5156 Adapter    
2     427-0253 Check Valve    
4     436-8983 Check Valve    
Table 2
Better Solution    
Qty    Part    
2     235-8725 Fuel Transfer Pump and Filter Gp    
2     238-5080 O-Ring Seal    
2     238-5081 O-Ring Seal    
2     273-5156 Adapter    
2     427-0253 Check Valve    Rework 1 "Good" Solution
Illustration 1 g03587797
Typical 217-6927 Fuel Priming Pump and Primary Filter Gp (1) 436-8983 Check Valve (2) 179-7267 Plug
Drain the fuel from both of the fuel priming pump and primary filter groups into a suitable container for storage or disposal.
Remove two plugs (2) from each fuel priming pump and primary filter group.
Remove and discard the four 162-2220 Check Valves .
Install one check valve (1) per port into the fuel priming pump and primary filter groups.
Reinstall two plugs (2) into each fuel priming pump and primary filter group.
Illustration 2 g03587798
Typical 217-6927 Fuel Priming Pump and Primary Filter Gp (3) 273-5156 Adapter (4) 238-5081 O-Ring Seal (5) 427-0253 Check Valve (6) 238-5080 O-Ring Seal
Remove the fuel line from each existing adapter.
Remove the existing adapter from each fuel priming pump and primary filter group.
Install adapter (3) and one O-ring (4) per fuel priming pump and primary filter group.
Install check valve (5) and one O-ring (6) per adapter into adapters (4) .
Attach the original fuel lines to check valves (5) .Rework 2 "Better" Solution
Illustration 3 g03587857
(1) 217-6927 Fuel Priming Pump and Primary Filter Gp (2) 235-8725 Fuel Transfer Pump and Filter Gp
Drain the fuel from both fuel priming pump and primary filter groups (1) into a suitable container for storage or disposal.
Remove the fuel lines from both fuel priming pump and primary filter groups (1) .
Remove both fuel priming pump and primary filter groups (1) from the engine.
Install two fuel transfer pump and filter groups (2) onto the engine.
Illustration 4 g03587798
Typical 235-8725 Fuel Transfer Pump and Filter Gp (3) 273-5156 Adapter (4) 238-5081 O-Ring Seal (5) 427-0253 Check Valve (6) 238-5080 O-Ring Seal
Install adapter (3) and one O-ring (4) per fuel transfer pump and filter group.
Install check valve (5) and one O-ring (6) per adapter into adapters (4) .
Attach the original fuel lines onto check valves (5) and the fuel lines to fuel transfer pump and filter groups.