345-05003-1 Tohatsu RATCHET

Illustration 1 g00658319
ECM and harness connectorsLogged DiagnosticsLogged diagnostics are stored by the ECM into memory so a permanent record of the diagnostic code is retained. Logged faults that are not critical are automatically cleared after 100 hours.Input CircuitsInput circuits filter electrical noise for sensor signals. Also, input circuits protect internal circuits from potentially damaging voltage levels.Output CircuitsOutput circuits provide the voltage or current that is required to energize components that are connected to the ECM. Power CircuitsPower circuits provide clean stable electrical power to internal circuits and external sensors.Test Step 1. Inspect Electrical Connectors and Wiring
Thoroughly inspect ECM vehicle harness connector J1/P1 and the battery connections. Refer to Troubleshooting, "Electrical Connectors - Inspect" for details.
Perform a 45 N (10 lb) pull test on each of the following wires in the ECM connector:
Ignition key switch (terminal 70)
+Battery (terminals 52 and 53)
−Battery (terminals 65 and 67)
ATA Data Link (terminals 8 and 9)
Check the ECM connector (Allen Head Screw) for the proper torque of 6.0 N m (55 lb in).
Check the harness and wiring for abrasion and pinch points from the data link connectors back to the ECM.Expected Result:All connectors, pins and sockets should be completely coupled and/or inserted and the harness and wiring should be free of corrosion, abrasion or pinch points.Results:
OK - Proceed to Test Step 2.
Not OK - Repair: Repair the connectors or wiring and/or replace the connectors or wiring. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled.Verify that the repair eliminates the problem.STOPTest Step 2. Check for Diagnostic CodesConnect the Caterpillar Electronic Technician (Cat ET) and check for diagnostic codes.Expected Result:Result 1 The following diagnostic code requires troubleshooting:
252-11 Engine Software IncorrectResult 2 The following diagnostic code requires troubleshooting:
253-02 Check Customer or System ParametersResult 3 Scrambled parameters or data require troubleshooting.Results:
Result 1 - Proceed to Test Step 3.
Result 2 - Proceed to Test Step 4.
Result 3 - Proceed to Test Step 5.Test Step 3. Check the Part Number of the ECM Personality Module
Connect Cat ET to the data link connector.
Turn the key switch to the ON position.
Read the customer specified parameters. Refer to Troubleshooting, "Programming Parameters".
Ensure that the personality module part number agrees with the original engine arrangement.Expected Result:The correct personality module is installed in the ECM for the engine.Results:
OK - Repair: The diagnostic code 252-11 must be cleared if the correct personality module has been installed. Clearing this diagnostic code requires factory passwords and resetting the personality module code to zero.STOP
Not OK - Repair: Reprogram the ECM with the correct personality module. Refer to Troubleshooting, "Flash Programming". Verify that the repair eliminates the problem.STOPTest Step 4. Determine Parameters that Require Programming
Connect Cat ET to the data link connector.
Turn the key switch to the ON position.
Check the active diagnostic codes. Note any parameters that are listed in the following active diagnostic code:
253-02 Check Customer or System Parameters (56)Expected Result:The ECM allows the parameters that are listed under the following active diagnostic code in the active diagnostic code screen to be programmed:
253-02 Check Customer or System Parameters (56)Results:
OK - Repair: Ensure that the cause of all diagnostic codes is repaired.STOP
Not OK - Repair: Temporarily connect a test ECM. Ensure that the test ECM will allow the programming of the parameters. If the test ECM does not allow the programming of the parameters, the old ECM is OK. Something is wrong in the vehicle wiring. Check the battery supply circuit to the ECM and repair, as required.Verify that the repair eliminates the problem.STOPTest Step 5. Review Parameters and Data
Turn the key switch to the ON position.
Check for active diagnostic codes and/or logged diagnostic codes on Cat ET.
Review the customer and system parameters.
Review the engine lifetime totals.Expected Result:The parameters and totals are scrambled.Results:
OK - Repair: Try to reprogram the suspect parameter or parameters. If the ECM does not maintain the parameters, temporarily connect a test ECM. Ensure that the test ECM will allow the programming of the parameters. If the test ECM does not allow the programming of the parameters, the old ECM is OK. Something is wrong in the vehicle wiring. Check the battery supply circuit to the ECM and repair, as required.Verify that the repair eliminates the problem.STOP
Not OK - The ECM is OK.STOP