863214 Volvo.Penta Anchorage

Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.Note: For assistance with technical questions, contact your local Cat dealer. Reference Material
Table 1
Engine Model     Engine Arrangements     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
G3516
    105-4176     S/N:4EK     SEBP2185     SENR6419    
273-3063 S/N:WPW     SEBP4751     RENR9709    
4P-8329 S/N:4EK     SEBP2185     SENR6419    Note: For ordering reference material, contact your local Cat dealer.G3516 454-9094 Top End Overhaul Kit Consist
Table 2
454-9094 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
282-3657     Turbocharger Installation Gasket Kit     1    
454-9087     Aftercooler and Lines Gasket Kit     1    
454-9093     Oil Cooler and Lines Gasket Kit     1    
454-9181     Single Cylinder Head Gasket Kit     16    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1H-8278     O-Ring Seal     1    
1R-0726     Engine Oil Filter Element As     3    
1Y-7578     Cover Gasket     1    
2N-0931     Gasket     1    
2W-1635     Spring     1    
3S-9643     Lip Type Seal     4    
4P-1505     Water Temperature Regulator     1    
4W-1478     Exhaust Seal     4    
4W-2359     Gasket     2    
4W-3027     Breather As     2    
4W-9765     Gasket     1    
5D-5957     O-Ring Seal     1    
5K-9090     O-Ring Seal     3    
5L-3773     Exhaust Elbow Gasket     2    
5N-1940     Gasket     1    
5P-4892     O-Ring Seal     4    
6V-3907     O-Ring Seal     4    
6V-6809     O-Ring Seal     2    
6V-8001     O-Ring Seal     1    
6V-9027     O-Ring Seal     1    
6V-9746     O-Ring Seal     1    
7C-3920     Exhaust Seal     3    
7C-3921     Exhaust Seal Ring     3    
7E-6016     Gasket     4    
7L-4773     O-Ring Seal     1    
7N-4782     Lifter Guide Spring     32    
8F-8858     Valve     32    
8N-3640     Retaining Ring     2    
9F-7707     Retaining Ring     32    
033-6031     O-Ring Seal     2    
061-9456     O-Ring Seal     4    
121-5736     Gasket     5    
153-1810     Integral Seal     1    
214-7568     O-Ring Seal     6    
228-7097     O-Ring Seal     1    
238-5082     O-Ring Seal     1    
247-7133     Temperature Regulator     4    
252-8374     Gasket     2    
272-0757     Valve Cover Seal     2    G3516 Engine Gasket Kit Locations