3801211 Volvo.Penta Aquamatic drive, exc, DPS-A

Introduction
This special instruction covers the procedure to install a high engine oil temperature indicator on AD60 S/N:KNW1-107 Underground Articulated Trucks.This supplemental product support literature should be used with the appropriate Service Manual and the appropriate Parts Manual that is available for this standard machine.Read the entire Special Instruction. Understand the information before you perform any procedures. Understand the information before you order any parts.ReferenceDisassembly and Assembly, UENR2741, "AD60 Underground Articulated Truck Machine Systems"Safety Section
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Personal injury or death can result from machine articulation or movement. Machine frames can move and a person can be crushed. Connect the steering frame lock between the front and rear frames before working on the machine.Before operating the machine, place the steering frame lock in the stored position.Failure to place the steering frame lock into the stored position before operating can result in loss of steering.
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Parts Required
Table 1
Qty    Part Number    Description    
1     379-9923     Film    
1     450-5347     Wire As    
1     450-5348     Wire As    
1     450-5349     Wire As    
20     6K-0806     Strap    Machine Preparation
Move the machine to a hard level surface away from operating machines and away from personnel.
Engage the parking brake. Place wheel blocks in front of the wheels and behind the wheels.
Stop the engine.
Install the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
Turn the key start switch and the battery disconnect switch to the OFF position. If there is no battery disconnect switch, remove the negative battery cable at the battery.Procedure
Illustration 1 g03509517
(1) Connector (2) Engine to cab harness (3) Connector (4) Connector (5) Engine harness (6) Connector (7) Engine ECM
Disconnect connector (1), connector (3), connector (4), and connector (6) .
Illustration 2 g03511836
Engine to cab harness connectors (1) Connector (3) Connector (8) Pin 38
Install the 450-5347 Wire As from pin 38 (8) of connector (1) to pin 38 (8) of connector (3). Refer to Illustration 1 and Illustration 2. Note: Secure the 450-5347 Wire As using 6K-0806 Straps .
Illustration 3 g03511776
Engine harness connector (4) Connector (9) Pin 38
Illustration 4 g03511757
Engine harness connector (6) J1 Connector (10) Pin J1-28
Install the 450-5348 Wire As from pin 38 (9) of connector (4) to pin J1-28 (10) of connector (6). Refer to Illustration 1, Illustration 3, and Illustration 4.Note: Secure the 450-5348 Wire As using 6K-0806 Straps .
Connect connector (1), connector (3), connector (4), and connector (6). Refer to Illustration 1.
Illustration 5 g03514106
Remove and retain dash assembly (11) .