3862645 Volvo.Penta Bracket

Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Put identification marks on all lines, all hoses, all tubes and all wires for installation purposes. Plug all lines, all hoses and all tubes. This will prevent fluid loss and contamination of the systems.
Illustration 1 g00809920
Illustration 2 g00809930
Remove eight bolts (1), the washers and four half clamps (2) in order to disconnect two hoses (3) from two tubes (4). Remove bolt (5), the washer and two clamps (6) that secure the tubes to the transmission housing. Remove eight bolts (7), the washers and four half clamps (8) in order to disconnect two tubes (4) from base (9) for the transmission filter. Carefully remove the tubes from the machine.
Illustration 3 g00809947
Illustration 4 g00809949
Remove two hose clamps (10). Slide hose (11) onto tube (12) and off tube (13). Remove two hose clamps (14). Slide hose (15) onto tube (16) and off tube (13). Remove the four bolts that secure four clamps (17) to machine frame (18) and remove tube (13) from the machine.
Use the following steps 5 through 7 in order to remove the tube between the transmission and the oil cooler.
Illustration 5 g00809971
Left side of the Transmission
Remove four bolts (18), the washers, two half clamps (19) and adapter (20) in order to disconnect tube (21) from the transmission.
Illustration 6 g00809975
Right side of the Transmission
Disconnect harness (22) for the transmission temperature sender. Remove four bolts (23) and the washers in order to disconnect tube (24) from the transmission.
Illustration 7 g00810002
Remove four bolts (25), the washers and two half clamps (26) before removing tube (21) from oil cooler (27) and the machine. Remove four bolts (28), the washers and two half clamps (29) before removing tube (24) from oil cooler (27) and the machine.