841405 Volvo.Penta Bracket

The following conditions must exist before any of the above codes will become active:
There are no active 3509 codes.
There are no active 168 codes.The following background information is related to this procedure:The 5 VDC sensor supply provides power to all 5 VDC sensors. The ECM supplies 5.0 0.1 VDC to each of the pressure sensor connectors. The sensor supply is output short circuit protected. A short circuit to the battery will not damage the circuit inside the ECM.
Illustration 1 g06551502
Schematic diagram for the exhaust gas pressure sensor
Not all connectors are shown. Refer to the Electrical Schematic for the application.
Illustration 2 g03118316
Typical view of the pin locations on the P2 connector for the pressure sensors
(12) Exhaust gas pressure sensor 5 VDC supply
(27) Exhaust gas pressure sensor ground
(43) Exhaust gas pressure sensor signal
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Thoroughly inspect the terminal connections on the P2/J2 ECM connector. Refer to Troubleshooting, "Electrical Connectors - Inspect".
B. Thoroughly inspect the connector for the exhaust gas pressure sensor. Refer to Troubleshooting, "Electrical Connectors - Inspect".
C. Perform a 30 N (6.7 lb) pull test on each of the wires in the ECM connector and the sensor connectors that are associated with the exhaust gas pressure sensor.
D. Check the harness for abrasions and for pinch points from the exhaust gas pressure sensor back to the ECM.
Damaged wire or connector
Result: A damaged wire or damaged connector was found. A fuse is blown.
Repair the damaged wire or the damaged connector. Replace any blown fuses
Use the electronic service tool to clear all logged diagnostic codes. Verify that the repair eliminates the fault.
Result: All connectors, pins, and sockets are correctly connected and/or inserted and the harness is free of corrosion, of abrasion or of pinch points.
Proceed to Test Step 2.
2. Check For Active Diagnostic Codes
A. Turn the keyswitch to the ON position. Wait at least 10 seconds for activation of the diagnostic codes.
B. Verify if any of the diagnostic codes that are listed in Table 1 are active.
Diagnostic codes
Result: None of the preceding diagnostic codes are active.
If the codes in Table 1 are logged, an intermittent condition may be causing the logged codes. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Result: A 1209-3 or a 1209-4 diagnostic code is active.
Proceed to Test Step 3.
3. Check the Supply Voltage at the Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the exhaust gas pressure sensor.
C. Turn the keyswitch to the ON position. Do not start the engine.
D. Measure the voltage between terminal 1 and terminal 2 on the harness connector for the exhaust gas pressure sensor. The voltage measurement should be 5.0 0.1 VDC.
E. Turn the keyswitch to the OFF position.
F. Reconnect the sensor.
4.9 V to 5.1 V
Result: The voltage measurement is not within the expected range.
The fault is in the wiring between the exhaust gas pressure sensor and the P2 ECM connector.
Check all wiring between the sensor and the ECM. Refer to the appropriate Electrical Schematic.
Replace the faulty wiring. Use the electronic service tool in order to clear all logged diagnostic codes and then verify that the repair eliminates the fault.
Result: The voltage measurement is within the expected range.
Proceed to Test Step 4.
4. Verify the Type of Active Diagnostic Code
A. Turn the keyswitch to the ON position. Wait at least 10 seconds for activation of the diagnostic codes.
B. Use the electronic service tool to check for active diagnostic codes. Record all active diagnostic codes.
C. Determine if the fault is related to an open circuit diagnostic code or a short circuit diagnostic code.
Diagnostic codes
Result: A 1209-3 diagnostic code is active.
Proceed to Test Step 5.
Result: A 1209-4 diagnostic code is active.
Proceed to Test Step 7.
Result: Neither of the preceding diagnostic codes are active.
An intermittent fault may exist.
Refer to Troubleshooting, "Electrical Connectors - Inspect" in order to identify intermittent faults.
5. Create An Open Circuit at the Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the exhaust gas pressure sensor.
C. Turn the keyswitch to the ON position. Wait for at least 10 seconds for activation of the diagnostic codes.
D. Use the electronic service tool to check the "Active Diagnostic Code" screen. Check for an active 1209-4 diagnostic code.
Diagnostic codes
Result: A 1209-4 diagnostic code became active after disconnecting the sensor.
Temporarily connect a new exhaust gas pressure sensor to the harness, but do not install the new sensor in the engine. Use the electronic service tool in order to verify that the repair eliminates the fault and then permanently install the new sensor.
Use the electronic service tool in order to clear all logged diagnostic codes.
Clear all logged diagnostic codes.
Result: The 1209-3 diagnostic code is still active with the exhaust gas pressure sensor disconnected.
Proceed to Test Step 6.
6. Create an Open Circuit at the ECM Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the P2 connector from the ECM.
C. Turn the keyswitch to the ON position. Wait at least 30 seconds for activation of the diagnostic codes.
Note: Diagnostic codes for all of the engine sensors will be active with the P2 connector disconnected. Ignore all other diagnostic codes and only look for a 1209 diagnostic code.
D. Access the "Active Diagnostic Codes" screen on the electronic service tool and check for an active 1209-4 diagnostic code for the suspect sensor.
E. Turn the keyswitch to the OFF position.
Diagnostic Codes
Result: A 1209-4 diagnostic code became active after the P2 connector was disconnected.
The fault is in the wiring between the exhaust gas pressure sensor and the P2 ECM connector.
Check all wiring between the sensor and the ECM. Refer to the appropriate Electrical Schematic.
Replace the faulty wiring.
Use the electronic service tool to clear all logged diagnostic codes and verify that the repair eliminates the fault.
Result: The 1209-3 diagnostic code is still active with the P2 connector disconnected.
Proceed to Test Step 9.
7. Create a Short at the Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the connector for the exhaust gas pressure sensor.
C. Fabricate a jumper wire that is 150 mm (6 inch)