862693 Volvo.Penta Bracket

Introduction
This Special Instruction describes the installation of the Cat® Smart EMS for 3500Land Drilling Applications. Actual screen shots will be used to illustrate specific functions and examples.For information regarding the installation, operation, specifications, and troubleshooting beyond the scope of this manual refer to the latest revision of the following manuals:
LEBW0061, "Smart Engine Management System Application and Installation Guide"
LEBE0007, "Cat EMCP 4.3 and 4.4 Generator Set Control Application and Installation Guide"
, UENR4709, "3500 Generator Set With Dynamic Gas Blending Electrical System Schematic"
, M0088843, "Smart Engine Management HMI User Guide".Ensure that your drilling module is in proper running order and up to date on all maintenance activities prior to installation or operation of Smart EMS.Note: Prior to starting the following procedure copy the Product Status Report.This Special Instruction provides the procedure to install an upgrade control system for 3500 Land Drilling Engines. Refer to Table 2 or Table 3for the upgrade control system kit part numbers.Important Safety Information
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures also should be observed.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Cat cannot anticipate every possible circumstance that might involve a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Cat is safe.Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.Ground the equipment. Improper grounding will result in electrical current paths that are uncontrolled and unreliable. Uncontrolled electrical circuit paths can result in damage to the equipment. Uncontrolled electrical circuit paths can also cause electrical activity that may degrade the electronics and communications. Ensure that all grounds are secure and free of corrosion.
Accidental engine starting can cause injury or death to personnel.To prevent accidental engine starting, turn the ignition switch to the OFF position and place a do not operate tag at the ignition switch location.
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact the Original Equipment Manufacturer (OEM) or representative for replacement manuals. Proper care is your responsibility.
Before starting this installation, in addition to the normal safety precautions taken whereas performing maintenance on heavy machinery, the following lockout/tagout procedure is recommended:
Stop the engine.
Place the disconnect switch in the OFF position.
Illustration 1 g02324673
Place a lockout tag on the disconnect switch.Required Parts
Table 1
Miscellaneous Parts
Qty Part
1 151-6320 Wire Removal Tool
4 9X-3402 Connector Socket
Table 2
Smart EMS Rig Install Group
Qty. Part
1 448-5536 Monitor Display Gp
3 154-3488 Transformer As
1 551-1872 Switch
1 350-2810 Fuse Holder
3 550-1821 Fuse
Table 3
Smart EMS Engine Install Group
Qty. Part
1 522-0235 Panel Gp
1 523-5818 Harness As
1 523-5817 Harness As
1 143-8541 Gland Fitting
1 143-8542 Gland Fitting Copying the Product Status Report