22414664 Volvo.Penta Camshaft

Schematic for the passive analog sensors
Table 2
Troubleshooting Test Steps Values Results
1. Check for Diagnostic Trouble Codes
A. Connect to Caterpillar Electronic Technician (ET).
B. Turn the keyswitch to the ON position.
C. Access the "Active Diagnostic Code" screen on Cat ET.
Wait at least 30 seconds in order for the diagnostic codes to become active.
D. Look for these active codes or logged codes:
1. -3
2. -4
Codes
Result: A -3 diagnostic code is active.
Proceed to Test Step 2.
Result: A -4 diagnostic code is active.
Proceed to Test Step 3.
Result: To troubleshoot a logged 3386-3 or a 412-3 diagnostic code during cold mode, Proceed to Test Step 5.
This code will not become active during cold mode.
Result: For a diagnostic code that is logged but not currently active, Proceed to Test Step 4.
2. Create a Short at the Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the suspect sensor.
C. Install the jumper wire between terminal 1 (sensor signal) and terminal 2 (sensor return) at the sensor connector.
D. Turn the keyswitch to the ON position.
E. Monitor the diagnostic codes on Cat ET. Check for an active -4 diagnostic code for the suspect sensor.
Wait at least 30 seconds in order for the diagnostic codes to become active.
F. Turn the keyswitch to the OFF position.
Short circuit recognized
Result: The -3 diagnostic code remains active for the suspect sensor.
There is an open in the harness. Repair the wiring or replace the harness.
Verify that the problem is resolved.
Result: A -4 diagnostic code became active after creating the short at the sensor connector.
The wiring is OK. Replace the sensor.
Verify that the problem is resolved.
3. Create an Open at the Suspect Sensor Connector
A. Turn the keyswitch to the OFF position.
B. Disconnect the sensor connector of the suspect sensor with the active -4 diagnostic code.
C. Turn the keyswitch to the ON position.
D. Monitor the diagnostic codes on Cat ET. Check for an active -3 diagnostic code for the suspect sensor.
Wait at least 30 seconds in order for the diagnostic codes to become active.
A 412-3 or a 3386-3 code will not become active during "Cold Mode". Run the engine to exit cold mode before troubleshooting a 412-3 or a 3386-3 code.
For a 110-3 code, start the engine and let the engine idle for 7 minutes. The engine must be running for at least 7 minutes in order for the diagnostic to run.
E. Turn the keyswitch to the OFF position.
Open circuit recognized
Result: The -4 diagnostic code remains active for the suspect sensor.
There is an open in the harness. Repair the wiring or replace the harness.
Verify that the problem is resolved.
Result: A -3 diagnostic code became active after disconnecting the sensor.
The wiring is OK. Replace the sensor.
Verify that the problem is resolved.
4. Perform the Wiggle Test
Carefully following this procedure is the best way to identify the root cause of an intermittent problem.
A. Turn the keyswitch to the ON position.
B. Use Cat ET to run the "Wiggle Test".
C. Slowly wiggle the wiring and the connectors between the P2 connector and the sensor. Slowly wiggle the wiring and the connectors between the P1 connector and the sensor. Pay particular attention to the wiring near each connector. Be sure to wiggle all of the wiring.
D. As you wiggle the wiring look for these problems.
1. Loose connectors or damaged connectors
2. Moisture on the connectors or the wiring
3. Damage that is caused by excessive heat
4. Damage that is caused by chafing
5. Improper routing of wiring
6. Damaged insulation
Wiggle test
Result: The wiring failed the Wiggle Test.
There is a problem with the wiring. Repair the wiring or replace the wiring.
Verify that the problem is resolved.
Result: The wiring passed the Wiggle Test.
The problem may be intermittent. Inspect the wiring. Refer to Troubleshooting, "Electrical Connectors - Inspect".
If the wiring looks OK perform the following procedure.
1. Turn the keyswitch to the OFF position.
2. Disconnect the connectors. Carefully inspect the terminals for proper installation. Make sure that each terminal is clean and dry.
3. Insert a pin into each socket. Verify that each socket grips the pin firmly. Repair any problems.
4. Connect all connectors.
5. Verify that the problem is resolved.
6. Return the unit to service.
Illustration 1 g03259380