3819674 Charge air cooler Volvo.Penta
TAD1640GE; TAD1641GE; TAD1642GE
Charge
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Compatible models:
TAD1640GE; TAD1641GE; TAD1642GE
Volvo.Penta
Volvo Penta entire parts catalog list:
Information:
Probable Causes for a E1466 or 6588-31 Code
DES may not be enabled
Improper operation of engine
Machine is not in safe state for DES
Parking break is not engaged
Transmission is not in neutral
Any occurrence that results in engine shutdown prior to DES completion
Depletion of fuel resulting in engine shutdown
Operator forced engine shutdown
Mechanical failureProbable Causes for a E265 Code
Activated shutdown switch
Circuit for the shutdown switchProbable Causes for a E268, E369, or 5272-31 Code
Operator caused the engine to stall
Fuel supply
Mechanical Failure
Table 2
Associated Diagnostic Trouble Codes
E678
4215-31
E1217
Table 3
Troubleshooting Test Steps Values Results
1. Determine the Code
A. Establish communication between Cat® Electronic Technician (ET) and the ECM. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the ECM before troubleshooting or clearing codes.
C. Determine the code.
Codes
Result: An associated code is active.
Repair: Refer to Troubleshooting, "Event Codes" to troubleshoot the associated code.
Result: A E265 code is active or logged.
Proceed to Test Step 6.
Result: A E268 (3), E369 (3), or 5272-31 code is active or logged.
Proceed to Test Step 3.
Result: A E1466 or 6588-31 code is active or logged.
Proceed to Test Step 2.
2. Check the Delayed Engine Shutdown
A. Check if "Delayed Engine Shutdown" is enabled.
B. Connect to Cat ET.
C. Click the "Configuration" tab in the ECM.
D. Select the "Delayed Engine Shutdown" tab and check the status of the parameter.
Delayed Engine Shutdown
Result: "Delayed Engine Shutdown" is enabled.
Proceed to Test Step 3.
Result: "Delayed Engine Shutdown" is not enabled.
Repair: Enable "Delayed Engine Shutdown".
Verify that enabling "Delayed Engine Shutdown" eliminated the problem.
3. Proper Engine Operation
A. Interview the operator and determine the events that caused the engine to stall. Refer to Operation and Maintenance Manual (OMM) for proper engine operation.
B. Delayed engine shutdown (DES) may not have completed.
Operator
Result: The operator is operating the engine correctly.
Proceed to Test Step 4.
Result: The operator is not operating the engine correctly.
Repair: Operate the engine correctly.
4. Check the Fuel Supply Level
Fuel Supply Level
Result: The engine is not out of fuel.
Proceed to Test Step 5.
Result: The engine is out of fuel.
Repair: Supply the engine with an adequate fuel supply.
Verify that the repair eliminated the problem.
5. Check for a Mechanical Failure
Mechanical Failure
Result: A mechanical failure has occurred.
Repair: Diagnose the problem and then repair the problem.
Verify that the repair eliminated the problem.
6. Activated Shutdown Switch
A. Interview the operator and determine the reason for the emergency stop shutdown.
Switch
Result: The emergency shutdown was not activated.
Proceed to Test Step 7.
Result: The emergency stop shutdown was activated.
Repair: Diagnose the problem and then repair the problem.
Verify that the repair eliminated the problem.
7. Check the Emergency Shutdown Switch Circuit
A. Inspect the stop switches for evidence of damage that has been caused by vibration, moisture, or corrosion.
B. Check the circuit for the shutdown switch. Refer to Troubleshooting, "Shutdown (Ground Level) - Test".
Emergency Shutdown Switch Circuit
Result: The emergency stop shutdown switch is not operating properly or there is a problem with the emergency shutdown circuit.
Repair: Repair or replace the failed component.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
DES may not be enabled
Improper operation of engine
Machine is not in safe state for DES
Parking break is not engaged
Transmission is not in neutral
Any occurrence that results in engine shutdown prior to DES completion
Depletion of fuel resulting in engine shutdown
Operator forced engine shutdown
Mechanical failureProbable Causes for a E265 Code
Activated shutdown switch
Circuit for the shutdown switchProbable Causes for a E268, E369, or 5272-31 Code
Operator caused the engine to stall
Fuel supply
Mechanical Failure
Table 2
Associated Diagnostic Trouble Codes
E678
4215-31
E1217
Table 3
Troubleshooting Test Steps Values Results
1. Determine the Code
A. Establish communication between Cat® Electronic Technician (ET) and the ECM. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Download the "Warranty Report" from the ECM before troubleshooting or clearing codes.
C. Determine the code.
Codes
Result: An associated code is active.
Repair: Refer to Troubleshooting, "Event Codes" to troubleshoot the associated code.
Result: A E265 code is active or logged.
Proceed to Test Step 6.
Result: A E268 (3), E369 (3), or 5272-31 code is active or logged.
Proceed to Test Step 3.
Result: A E1466 or 6588-31 code is active or logged.
Proceed to Test Step 2.
2. Check the Delayed Engine Shutdown
A. Check if "Delayed Engine Shutdown" is enabled.
B. Connect to Cat ET.
C. Click the "Configuration" tab in the ECM.
D. Select the "Delayed Engine Shutdown" tab and check the status of the parameter.
Delayed Engine Shutdown
Result: "Delayed Engine Shutdown" is enabled.
Proceed to Test Step 3.
Result: "Delayed Engine Shutdown" is not enabled.
Repair: Enable "Delayed Engine Shutdown".
Verify that enabling "Delayed Engine Shutdown" eliminated the problem.
3. Proper Engine Operation
A. Interview the operator and determine the events that caused the engine to stall. Refer to Operation and Maintenance Manual (OMM) for proper engine operation.
B. Delayed engine shutdown (DES) may not have completed.
Operator
Result: The operator is operating the engine correctly.
Proceed to Test Step 4.
Result: The operator is not operating the engine correctly.
Repair: Operate the engine correctly.
4. Check the Fuel Supply Level
Fuel Supply Level
Result: The engine is not out of fuel.
Proceed to Test Step 5.
Result: The engine is out of fuel.
Repair: Supply the engine with an adequate fuel supply.
Verify that the repair eliminated the problem.
5. Check for a Mechanical Failure
Mechanical Failure
Result: A mechanical failure has occurred.
Repair: Diagnose the problem and then repair the problem.
Verify that the repair eliminated the problem.
6. Activated Shutdown Switch
A. Interview the operator and determine the reason for the emergency stop shutdown.
Switch
Result: The emergency shutdown was not activated.
Proceed to Test Step 7.
Result: The emergency stop shutdown was activated.
Repair: Diagnose the problem and then repair the problem.
Verify that the repair eliminated the problem.
7. Check the Emergency Shutdown Switch Circuit
A. Inspect the stop switches for evidence of damage that has been caused by vibration, moisture, or corrosion.
B. Check the circuit for the shutdown switch. Refer to Troubleshooting, "Shutdown (Ground Level) - Test".
Emergency Shutdown Switch Circuit
Result: The emergency stop shutdown switch is not operating properly or there is a problem with the emergency shutdown circuit.
Repair: Repair or replace the failed component.
Verify that the repair eliminated the problem.
If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).
Parts charge Volvo Penta:
3841259
865127
865127 Charge air hose
1372, D12D-A MG; D12D-E MG, D13B-E MH; D13B-E MH (FE); D13B-N MH, D13B-F MG; D13B-E MG; D13B-E MG (FE), TAD1030G; TD1010G; TWD1010G, TAD1030GE; TAD1031GE; TAD1032GE, TAD1030P, TAD1140VE; TAD1141VE; TAD1142VE, TAD1150VE; TAD1151VE; TAD1152VE, TAD1170V
3838792
3838792 Charge air hose
D16C-A MG, D16C-A MH; D16C-B MH; D16C-C MH, D16C-D MH, TAD1640GE; TAD1641GE; TAD1642GE, TAD1641VE; TAD1642VE; TAD1643VE, TAD1643VE-B, TAD1650VE-B; TAD1650VE-B/51VE; TAD1651VE, TAD1670VE; TAD1671VE; TAD1672VE
21245572
7747470_055
22027470
22494914
22494914 Charge air pipe
TAD1640GE; TAD1641GE; TAD1642GE, TAD1641VE; TAD1642VE; TAD1643VE, TAD1643VE-B, TAD1650VE-B; TAD1650VE-B/51VE; TAD1651VE, TAD1670VE; TAD1671VE; TAD1672VE
22257084
22257084 Charge air cooler
TAD1640GE; TAD1641GE; TAD1642GE, TAD1641VE; TAD1642VE; TAD1643VE, TAD1643VE-B, TAD1650VE-B; TAD1650VE-B/51VE; TAD1651VE, TAD1670VE; TAD1671VE; TAD1672VE