31258013 Volvo.Penta Connecting rod

Table 1
Required Tools
Tool Part Number Part Description Quantity
A 138-7574 Link Brackets 2 Start By:
Release the oil pressure in the hydraulic system.
Remove the air cleaner.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the filler cap is cool enough to touch with the bare hand.Remove the filler cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with skin and eyes to prevent personal injury.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Dealer Service Tool Catalog, NENG2500, "Air Conditioning Tools" for the correct tools.
Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Drain the hydraulic fluid from the hydraulic tank into a suitable container for proper storage or disposal. Refer to the Operation and Maintenance Manual , "Hydraulic System - Change" for the correct procedure.
Illustration 1 g01134276
Remove bolts (1).
Illustration 2 g01134286
Remove bolts (3) and position panel (2) out of the way.
Illustration 3 g01134347
Disconnect dryer (5) from bracket (4). Position dryer (5) out of the way.
Illustration 4 g01134348
Disconnect harness assembly (6).
Illustration 5 g01134377
Remove bolts (7). Remove upper fan guard (8) and lower fan guard (9).
Illustration 6 g01134379
Disconnect tube assembly (10) from the tank assembly for the coolant . Disconnect hose assembly (11). Disconnect hose (12). Disconnect hose (13) and (14) at the engine.
Illustration 7 g01134382
Open the radiator access door. Label hose assemblies (15) and (16). Disconnect hose assemblies (15) and (16) from the air conditioning condenser. Disconnect hose assemblies (15) and (16) from clips (17).
Illustration 8 g01134386
Remove bolts (18) and access plate (19) from the bottom of radiator and hydraulic oil cooler group.