21633510 Volvo.Penta Control cable

A-8S7167 GAUGE(1) Torque for bushing ... 140 +10 or -5 lb. ft.(190 +14 or -7 N m)(2) Thickness of spacers: 5M2697 Spacer ... .170 in.(4.32 mm)2M4208 Spacer ... .174 in.(4.42 mm)2M4209 Spacer ... .178 in.(4.52 mm)2M4210 Spacer ... .182 in.(4.62 mm)2M4211 Spacer ... .186 in.(4.72 mm)2M4212 Spacer ... .190 in.(4.82 mm)5M2691 Spacer ... .194 in.(4.93 mm)5S7189 Spacer ... .198 in.(5.03 mm)(3) 1S7592 Spring: Length under test force ... 1.522 in.(38.66 mm)Test force ... 22.6 1.1 lb.(100.5 4.9 N)Free length after test ... 1.751 in.(44.47 mm)Outside diameter ... .995 in.(25.27 mm)(4) Timing dimension for the fuel injection pumps: On engine with 8S7167 Gauge ... 4.3405 .002 in.(110.249 0.05 mm)Off engine with 8S7167 Gauge ... 4.392 .002 in.(111.56 0.05 mm)(5) Length of pump plunger ... 2.7212 .0015 in.(691.118 0.038 mm) Minimum permissible length (worn) ... 2.7147 in.(68.953 mm)(6) Bore in the bearings for the rack: Bearing at the rear ... .5020 .0016 in.(12.751 0.041 mm)Bearing at the front ... .5023 .0015 in.(12.758 0.038 mm) The center of the bearing tab must be within .002 in. (0.05 mm) of a vertical line that goes thru the center of the bearing and parallel to vertical centerline of injection pump housing.Diameter of fuel rack ... .4985 .0002 in.(12.662 0.005 mm)Maximum permissible clearance between rack and bearing (worn) ... .005 in.(0.13 mm)(7) Bore in bearings for the camshaft ... 2.1250 .0005 in.(53.975 0.013 mm) Diameter of bearing journals of the camshaft ... 2.1220 .0005 in.(53.899 0.013 mm)Maximum permissible clearance between the bearings and the camshaft journals ... .010 in.(0.25 mm) (8) Torque for the nuts that hold the fuel lines ... 30 5 lb. ft.(40 7 N m)(9) Torque for the nuts that hold the nozzles ... 105 5 lb. ft.(142 7 N m)(10) Body.(11) Tighten nozzle finger tight in body.(12) Torque for glow plug ... 120 24 lb. in.(13.6 2.8 N m)(13) Torque for precombustion chamber ... 150 10 lb. ft.(205 14 N m)Serial Number: 65B7059-Up
Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4Injection timing before TC (top center) ... 8 1°
A-8S7167 GAUGE(1) Torque for bushing ... 140 +10 or -5 lb. ft.(190 +14 or -7 N m)(2) Thickness of spacers: 5M2697 Spacer ... .170 in.(4.32 mm)2M4208 Spacer ... .174 in.(4.42 mm)2M4209 Spacer ... .178 in.(4.52 mm)2M4210 Spacer ... .182 in.(4.62 mm)2M4211 Spacer ... .186 in.(4.72 mm)2M4212 Spacer ... .190 in.(4.82 mm)5M2691 Spacer ... .194 in.(4.93 mm)5S7189 Spacer ... .198 in.(5.03 mm)(3) 1S7592 Spring: Length under test force ... 1.522 in.(38.66 mm)Test force ... 22.6 1.1 lb.(100.5 4.9 N)Free length after test ... 1.751 in.(44.47 mm)Outside diameter ... .995 in.(25.27 mm)(4) Timing dimension for the fuel injection pumps: On engine with 8S7167 Gauge ... 4.3554 .002 in.(110.63 0.05 mm)Off engine with 8S7167 Gauge ... 4.392 .002 in.(111.56 0.05 mm)(5) Length of pump plunger ... 2.7212 .0015 in.(691.118 0.038 mm) Minimum permissible length (worn) ... 2.7147 in.(68.953 mm)(6) Bore in the bearings for the rack: Bearing at the rear ... .5020 .0016 in.(12.751 0.041 mm)Bearing at the front ... .5023 .0015 in.(12.758 0.038 mm) The center of the bearing tab must be within .002 in. (0.05 mm) of a vertical line that goes thru the center of the bearing and parallel to vertical centerline of injection pump housing.Diameter of fuel rack ... .4985 .0002 in.(12.662 0.005 mm)Maximum permissible clearance between rack and bearing (worn) ... .005 in.(0.13 mm)(7) Bore in bearings for the camshaft ... 2.1250 .0005 in.(53.975 0.013 mm) Diameter of bearing journals of the camshaft ... 2.1220 .0005 in.(53.899 0.013 mm)Maximum permissible clearance between the bearings and the camshaft journals ... .010 in.(0.25 mm) (8) Torque for the nuts that hold the fuel lines ... 30 5 lb. ft.(40 7 N m)(9) Torque for the nuts that hold the nozzles ... 105 5 lb. ft.(142 7 N m)(10) Body.(11) Tighten nozzle finger tight in body.(12) Torque for glow plug ... 120 24 lb. in.(13.6 2.8 N m)(13) Torque for precombustion chamber ... 150 10 lb. ft.(205 14 N m)