1141525 Volvo.Penta Coolant

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     138-7574     Link Bracket     2    Start By:
Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.
Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" for the machine that is being serviced.
Remove the Radiator. Refer to Disassembly and Assembly, "Radiator - Remove" for the machine that is being serviced.Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.Remove the cooling system pressure cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Illustration 1 g00517438
Disconnect battery cable (1) at disconnect switch (2) .
Illustration 2 g00517439
Disconnect harness cable (3) from junction block (4) .
Illustration 3 g00517440
Remove the bolt and wire strap (5). Pull harness (3) through the grommet to the inside of the shield assembly.
Remove the bolts and washers that secure panel (6) to the shield assembly.
Illustration 4 g00517441
Remove the bolts and washers that secure the rubber baffle (7) to the shield assembly.
Illustration 5 g00517443
Remove bolts (8) .
Illustration 6 g00517445
Remove the bolts and remove rubber baffle (9) .
Illustration 7 g00517448
Pull hose assembly (10) through the grom