420178 Volvo.Penta Cover

Introduction
This Special Instruction explains the rework procedure for the installation of the remotely mounted engine oil filter. This new setup of the filter is designed for ease of maintenance.Necessary Parts
Table 1
Necessary Parts    
Callout    Pt. No.    Part Name    Qty    
1     1B-2790     Bolt     2    
2     1B-9575     Bolt     1    
3     2B-2694     Bolt     1    
4     7C-1493     Bypass Valve     1    
5     8C-3445     Dust Cap     1    
6     8C-3446     Fluid Sampling Valve Gp     1    
7     3D-2824     O-Ring Seal     3    
8     5F-9657     O-Ring Seal     3    
9     7F-0216     Jam Nut     1    
10     8H-7521     O-Ring Seal     1    
11     3J-7354     O-Ring Seal     1    
12     4K-1388     O-Ring Seal     2    
13     5K-3118     Clamp     2    
14     5K-9090     O-Ring Seal     5    
15     9L-9188     Spring     1    
16     2M-9780     O-Ring Seal     1    
17     8M-3182     Spring     2    
18     9M-0853     Relief Valve Plunger     2    
19     9M-1974     Hard Washer     9    
20     4P-7097     Oil Filter Base As     1    
21     4P-8453     Cover     1    
22     4P-9103     Base Adapter     1    
23     5P-3501     Adapter     1    
24     5P-8066     O-Ring Seal     1    
25     5P-8196     Plug     1    
26     1R-0739     Engine Oil Filter Assembly     1    
27     4S-5719     Spacer     1    
28     9S-4188     Plug     1    
29     2T-2169     Elbow     1    
30     8T-4121     Hard Washer     4    
31     8T-4195     Bolt     1    
32     8T-4196     Bolt     3    
33     8T-6453     Connector     1    
34     8T-6684     Elbow     2    
35     6V-9005     Elbow     1    
36     6V-2317     Bolt     2    
37     6V-5049     O-Ring Seal     1    
38     6V-5219     Bolt     3    
39     6V-9854     Swivel Elbow     1    
40     7W-9028     Oil Filter Base As     1    
41     9Y-6860     Gasket     1    
42     121-0307     Base     1    
43     154-9024     Fluid Sampling Valve     1    
44     157-0670     Dust Cap     1    
45     211-4030     Tube As     1    
46     211-4031     Tube As     1    
47     211-4032     Bracket As     1    
48     211-4033     Bracket As     1    
49     5P-8118     O-Ring Seal     2    
50     1H-5514     Bolt     3    
51     1D-4540     Bolt     1    Installation Instructions
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact the skin.
Assemble the new oil filter base by performing the following steps:
Illustration 1 g00920544
Install relief valve plungers (18), springs (17), and spacer (27) into oil filter base assembly (20) .
Place gasket (41) and cover (21) into the correct position on the oil filter base assembly. Install bolts (1), bolt (2), and bolt (3) in order to secure the cover.
Install fluid sampling valve (6) with O-ring seal (11) into cover (21). Install dust cap (5) onto the fluid sampling valve.
Install O-ring seal (24) onto the stud at point (C) .
Remove the existing engine oil filter and the filter base from the machine.
Use the following parts in order to install the new filter base onto the machine: two 5P-8118 O-Ring Seals , three 1H-5514 Bolts , one 1D-4540 Bolt and four 9M-1974 Hard Washers .
Illustration 2 g00920879
Position base adapter (22) with O-ring seal (10) over the stud in the oil filter base assembly. Install jam nut (9) onto the stud.Note: Do not tighten jam nut (9) at this time.
Install elbow (35) with O-ring seals (14) and (7) into the base adapter. Install elbow (34) with O-ring seals (14) and (7) into the stud of the oil filter base assembly.Note: Do not tighten elbow (34) or (35) at this time.