21271485 Volvo.Penta Crankshaft

Problem
There have been certain instances of questionable engine idling after installing the new engine software because the wheel loaders will automatically reduce the low idle to 600 rpm. A full description of each mode is available in Caterpillar Product Information Salesgram, TEKQ0313-02, "Cat Midsize Wheel Loaders Engine Idle Management System".Solution
The implement software must be installed prior to the installation of the engine software. If the software is not installed properly a fault code of 82-596-14 will occur.The installation of the engine software will activate the Engine Idle Management System (EIMS). The installation will also correct an engine mapping software issue. The Engine Idle Management System comes with four idle control settings: hibernate mode, work mode, low voltage mode and warm-up mode. Each mode is configurable through Electronic Technician 2005B Version 2.0 or later.The transmission software enables Control Throttle Shifting when the operator commands a directional shift from third speed reverse to second speed forward and from third speed forward to second speed reverse.Rework Procedure
Complete the following steps when you update 980H machines that require all three of the following flash files. The software must be installed in the order that is described below.
Table 1
Installation Order     Software Part Number     Required Steps    
1     Implement
292-1957
Implement Software Group     Implement Software Steps
1 through 30    
2     Transmission
293-9459
Power Train Software Group     Transmission Software Steps
1 through 4    
3     Engine
283-0057
Engine Ratings Electronic Software Group     Engine Software Steps
1 through 5    Implement Software Flashing Procedure
Turn the battery disconnect to the ON position.
Start the machine.
Connect to the implement ECM with ET.
From the "Service" menu, select "Copy Configuration" and "ECM Replacement".
An "ECM open" window will appear. Click the "Cancel" button.
ET will show a window that says: "No Data is available. Load from the ECM now?". Click the "Yes" button.
Select the implement ECM and click the "OK" button.
Click the "Save to file" button near the bottom of the screen.
The default filename that appears should be acceptable. Verify that the serial number in the filename matches the serial number of the machine that is being serviced. Click the "Save" button.
Disconnect ET from the ECM and exit out of ET.
Shut off the engine but leave the key in the ON position.
Place the implement lockout switch in the LOCKED position.
Load the Implement flash file from your desktop. The flash program will open automatically.
Flash in the new implement software by using the flash program.
When the implement software is loaded, select "Cat ET" in order to return to ET. Notice that the EMSIII screen will now display SERV CODE.
Connect to the implement ECM with ET.
From the "Service" menu, select "Copy Configuration" and "ECM Replacement".
Verify that the filename that appears on the next window matches the filename of the machine that is being serviced and click the "Open" button.
Click the "Program ECM" button near the bottom of the screen.
Select the Implement ECM and click the "OK" button. The Implement ECM is now programmed with the appropriate configurations.
From the "Service" menu, select "Calibrations" and "Lever Calibrations".
Click the "Begin" button in order to start the lever calibrations for the lift function, tilt function, and the third function lever (if equipped).
Follow the on-screen instructions for completing the lever calibrations.Note: There will be a detent magnet for the lower function on the lever. Allow the magnet to hold the lever in the max position. For the raise, the rackback, and the dump function, you must hold the lever.
After completing the lever calibrations, turn the key to the OFF position. Move the implement lockout switch to the UNLOCKED position.
From the "Service" menu in ET, select "Calibrations" and "Linkage Sensor Calibration".
Click the "Begin" button in order to start the calibrations. Follow the on-screen instructions.
After completion of the calibrations, use ET to verify that there are no active fault codes.
Clear all the logged fault codes.
Disconnect ET from the ECM.
Exit from ET.Transmission Software Flashing Procedure
Load the transmission flash file from your desktop. The flash program will open automatically.
Flash in the new transmission software by using the flash program.
When the transmission software is loaded, exit from the flash program.
The transmission will not require recalibration.Engine Software Flashing Procedure
Load the engine flash file from your desktop. The flash program will open automatically.
Flash in the new engine software by using the flash program.
When engine software is loaded, exit from the flash program.
Turn off the key.
Turn the battery disconnect to the OFF position.