3580267 Volvo.Penta Current bar

Introduction
Table 1
Revision History
Revision Summary of Changes
06 Changes were made to required table and "Harness Installation" section. The following procedure includes the instructions and required parts that are needed to relocate the engine ECM.Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.If the left-hand side front wheel heat shield is not already installed, then refer to REHS6112. The heat shield is required to protect the relocated engine ECM from being damaged by water and debris.Reference Section
Note: Ensure that the most recent version of referenced media is used. The most recent versions of referenced media can be found at Caterpillar service information system (SIS) and through the normal literature distribution system at your Cat dealer.Reference: Operation and Maintenance Manual , SEBU8417Reference: Specification, SENR3130, "Torque Specifications"Reference: Special Instruction, REHS1841, "General Welding Procedures"Reference: Special Instruction, REHS6112, "Procedure for the Installation of the Front Wheel Heat Shield Group for the 797F Off-Highway Truck"Note: The Special Instruction , REHS6112 referenced above is applicable to the machines S/N:LAJ1-382.Safety Section
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance of a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used, ensure the safety of the operating personnel and others.Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.Operation of the machine and the maintenance of the machine must not occur unless the instructions and warnings in the machines Operation and Maintenance Manual have been read and the instructions and the warnings are understood.
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.
Machine Preparation
Refer to Operation and Maintenance Manual , SEBU8417 , "Prepare the Machine for Maintenance" and prepare the machine for maintenance.
Ensure that the battery disconnect switch is in the OFF position. Refer to Operation and Maintenance Manual , SEBU8417 , "Battery Disconnect Switch"Use proper Lock out and Tag out procedures.Tooling
Illustration 1 g06212757
Example Zip-Tie Gun
Table 2
Part Number Part Name
326-8203 Zip-Tie Gun Required Parts
Table 3
Required parts
Qty Part Number Part name
3 127-0180 Plate
1 508-1860 Plate As
1 239-1844 Spacer
1 253-6267 Bolt
5 198-4767 Hard Washer
4 6V-3823 Bolt
1 508-1861 Plate As
2 6V-5844 Bolt
2 9X-8268 Washer
13 8T-4121 Hard Washer
8 8T-4195 Bolt
2 133-6934 Spacer
2 9L-1566 Support
1 8T-4185 Bolt
2 8T-4136 Bolt
1 521-6267 Bracket As
1 521-6256 Bracket As
12 8T-4223 Hard Washer
3 8T-4179 Bolt
8 9N-0869 Hard Washer
8 8T-9655