22201521 Volvo.Penta Cylinder block

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PSP FOR REPLACING ERODED CYLINDER HEAD INJECTOR SLEEVES IN CERTAIN IT14B INTEGRATED TOOLCARRIERS; 213B, 214B, AND 224B EXC AVATORS; 446 BACKHOE LOADERS; AND 3114 AND 3116 INDUSTRIAL AND GENERATOR SET ENGINES - PS0456 - MAILED COSA
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
O-100 1100, 1290 PS0456 This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0456" as Part Number, "7755" as Group Number, and "96" as Description Code. Termination Date
June 30, 1991
Problem
The fuel injector sleeves in the cylinder head of certain IT14B Integrated Toolcarriers; 213B, 214B, and 224B Excavators; 446 Backhoe Loaders; and 3114 and 3116 Industrial and Generator Set Engines are subject to pitting and erosion due to fuel cavitation between the injector and the sleeve. The sleeves may pit or crack through, allowing fuel to contaminate the coolant. Coolant contaminated with fuel may also damage the radiator and coolant hoses.
Affected Product
Model Identification Number IT14B 3NJ1-42 213B 1EJ1-233, 236-245, 247, 248 214B 4CF1-261, 263, 265-275, 278 9MF1-171, 173-182, 185 224B 7WF1-47, 51, 56, 65 446 6XF1-227 3114 5EF1-675 6AF1-581 1ZG1-432 5JG1-743 3116 2SG1-936 2WG1-859 4PG1-611 1NJ1-999
Parts Needed
Affected Product equipped with 3114 Engines 4 - Injector (Use the appropriate new or remanufactured parts for your rating) 1 - 7W9955 Gasket (cylinder head) 1 - 7W8903 Gasket (inlet manifold) 2 - 7E8772 Gasket (exhaust manifold) 1 - ( ** ) Head-Cylinder (Use the appropriate new or remanufactured parts for your rating) 2 - 2M6471 Plug-cup 3 - 1J9671 Seal O-ring 3 - 9S8003 Plug O-ring - *** Hoses - Radiator-Regulator Housing-Aftercooler Affected Product equipped with 3116 Engines 6 - Injector (Use the appropriate new or remanufactured parts for your rating) 1 - 7W9956 Gasket (cylinder head) 1 - 7W5626 Gasket (inlet manifold) 3 - 7E8772 Gasket (exhaust manifold) 1 - ( ** ) Head-Cylinder (Use the appropriate new or remanufactured parts for your rating) 2 - 2M6471 Plug-cup 3 - 1J9671 Seal O-ring 3 - 9S8003 Plug O-ring - *** Hoses - Radiator-Regulator Housing-Aftercooler * Former Remanufactured New Remanufactured Injector Injector Injector Injector P/N P/N P/N P/N -------------------------------------------------------------- 7C2072 0R2745 7E8727 0R3002 9Y2462 0R2745 7E8727 0R3002 9Y4982 0R2745 7E8727 0R3002 -------------------------------------------------------------- 9Y3113 0R2803 7E8728 0R3003 Positive identification of the unit injectors can be made by part number only. Part numbers are found on either the hold down clamp or the spring retainer. New versions of injectors have improved edge filters and o-ring tip seals for improved combustion gas sealing. The new versions can be distinguished from the former version by the smooth sided edge filter on the pump body and the o-ring seal on the tip. Former versions have a ribbed edge filter and no provisions for an o-ring tip seal. All injectors in an engine must be of the same version. All injectors will be used in the remanufacturing process. ** You may decide to replace the injector sleeves in the cylinder head instead of exchanging the head. If you do so, the following parts, tools and instructions are needed: 6 - 7W5749 Sleeve (order 4 for a 3114 Engine) 1 - 4C4462 Tool Group (for removal and installation of injector sleeves) 1 - SEHS9120 "Removal And Installation Of Unit Injector Sleeve" If a Remanufactured Cylinder Head is desired, refer to the following list: ENGINE UPGRADE REMANUFACTURED DESCRIPTION *REF NEW P/N TO NEW P/N P/N 3114 0R2842 0R2743 CYL. HEAD GP. 4W3814, 9Y8849