859135 Volvo.Penta Cylinder head gasket

Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06366734
Ensure that turbocharger (11) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
If necessary, follow Step 2a through Step 2c to install bracket (27) onto the cylinder block.
If necessary, install studs (29) (not shown) to the cylinder block. Tighten the studs to a torque of 18 N m (159 lb in).
Position bracket (27) onto studs (29). Install nuts (28) hand tight.
Loosely install nuts (28).
Illustration 2 g06367071
If necessary, install studs (26) to turbocharger (11). Tighten the studs to a torque of 18 N m (159 lb in).
Position turbocharger (11) onto bracket (27).
Loosely install nuts (30) on to studs (26).
Move turbocharger (11) in Direction (B) to ensure that studs (26) of turbocharger (11) is positioned in the most forward position in the holes on bracket (27).
Hand tighten nuts (30) on to studs (26).
Illustration 3 g06368589
Illustration 4 g06367142
Tighten nuts (28) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 3.Tighten nuts (30) to a torque of 44 N m (32 lb ft). Tighten the nuts in the sequence that is shown in Illustration 4.Note: Ensure that the bracket for the turbocharger is correctly positioned onto the turbocharger and the cylinder block.
Illustration 5 g06366673
Illustration 6 g06372028
Remove plugs and caps from tube assembly (23) and tube assembly (14). Ensure that tube assemblies are clean and free from damage. Replace any damaged components.
Install a new gasket (21) (not shown) onto tube assembly (23).
Position a new gasket (24) (not shown) onto tube assembly (23).
Remove the plug from the drain port (D) of turbocharger (11). Remove the plug from the cylinder block.
Position tube assembly (23) onto the cylinder block and install bolts (25) finger tight.
Position tube assembly (23) onto the turbo charger (11) and install bolts (22) finger tight.
Tighten bolts (22) and bolts (25) to a torque of 22 N m (195 lb in).
Illustration 7 g06367161
Remove the plug from oil inlet port (C) for turbocharger (11). Lubricate the turbocharger bearings with clean engine oil through oil inlet port (C). Rotate the wheel of the compressor several times to lubricate the bearings.
Illustration 8 g06366281
Illustration 9 g06366697
Position a new gasket (13) (not shown) onto tube assembly (14) and install bolts (15).Note: Holes in the gasket have serration that holds the bolts captive.
Remove plug from oil filter base (16) for the oil feed tube assembly.
Position tube assembly (14) onto turbocharger (11). Align tube nut (16) on the oil filter base (17). Tighten bolts (15) and tube nut (16) finger tight.
Install bolt (18) and bolt (20) into clamps (19), tighten bolt (18) and bolt (20) finger tight.
Tighten bolts (15) to a torque of 22 N m (195 lb in).
Tighten tube nut (16) to a torque of 45 N m (33 lb ft). Refer to Illustration 9
Illustration 10 g06366777
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (5). Position V-b