3868912 Volvo.Penta Drive

Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application. Note: This kit contains Sub-Kits and includes additional parts needed to perform an engine rebuild.Note: This kit contains a set of six standard rod bearings.Note: This kit does not contain main bearings and thrust plates. Note: For assistance with technical questions, contact your local Cat dealer. Note: For more information on other kits that are available, visit www.catrebuidkits.com.Reference Material
Table 1
Machine     Engine Arrangement     Machine Serial Number Prefix     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
14H     161-1747
285-8268     S/N:ASE     S/N:3PD     SEBP3328     SENR9537    
140H     160-5101
285-6403     S/N:126
S/N:APM
S/N:CCA     S/N:3PD     SEBP3685
SEBP3293
SEBP3684    
143H     161-1750     S/N:APN     S/N:3PD     SEBP3297    
160H     161-1751
285-6406     S/N:ASD
S/N:CCP     S/N:3PD     SEBP3294
SEBP3686    
163H     161-1752     S/N:ARL     S/N:3PD     SEBP3298    Note: For ordering reference material contact your local Cat dealer. 416-2492 Bronze Overhaul Kit Consist
Table 2
416-2492 Bronze Overhaul Kit Consist    
Sub-Kits    
Part Number     Part Name     Qty    
224-5797     Single Fuel Injector Gasket Kit     6    
315-6714     Water Pump Installation Gasket Kit     1    
352-9796     Oil Cooler and Lines Gasket Kit     1    
363-6420     Rear Structure Gasket Kit     1    
415-6077     Central and Lower Structure Gasket Kit     1    
416-2498     Turbocharger Installation Gasket Kit     1    
417-8843     Front Structure Gasket Kit     1    
417-8844     Single Cylinder Head Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1P-0436     Gasket     2    
1R-0762     Fuel Filter     1    
1R-1808     Engine Oil Filter     1    
2A-1162     Gasket     1    
2N-5243     O-Ring Seal     2    
3J-1907     O-Ring Seal     5    
3K-0360     O-Ring Seal     1    
4F-5695     Cup Plug     6    
4P-4369     Spacer     12    
5P-7701     O-Ring Seal     1    
5P-8066     O-Ring Seal     1    
5S-9134     O-Ring Seal     1    
6V-6923     Backup Ring     1    
6V-8397     O-Ring Seal     1    
8L-2786     O-Ring Seal     4    
8T-4984     Hose Clamp     2    
8T-5452     O-Ring Seal     1    
9X-6620     Locknut     12    
9Y-4357     Breather As     1    
033-6033     O-Ring Seal     1    
092-2570     Washer     2    
109-5308     Oil Pan Gasket     Table 7    
116-3715     Taperlock Stud     12    
131-6645     Hose     1    
175-0454     Bolt     26    
214-7568     O-Ring Seal     2    
216-5583     Bushing     5    
216-5584     Bushing     1    
216-5585     Bushing