854019 Volvo.Penta Drive

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A    9S-9082     Engine Turning Tool    1    
B    6V-6146     Load Leveler    1    
C     207-8157     Bracket     2    
208-5040 Tube     1    
D     207-8158     Spacer     2    
E     138-7576     Link Bracket     2    
F     1U-8234     Nylon Lifting Sling     2    
G     1U-9203     Lever Puller Hoist     1    Start By:
Remove the cab. Refer to Disassembly and Assembly, RENR5140, "Cab - Remove".
Remove the aftercooler. Refer to Disassembly and Assembly, "Aftercooler, Fan, and Gear Motor - Remove".
Remove the crankcase guard. Refer to Disassembly and Assembly, "Crankcase Guard - Remove".
Remove the electric starter motor. Refer to Disassembly and Assembly, "Electric Starter Motor - Remove and Install".
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
At operating temperature, the hydraulic tank is hot and under pressure.Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Note: Start the following procedure at the rear of the engine before continuing along the right side of the engine toward the front of the engine. Proceed across the front of the engine and along the left side of the engine toward the rear. Finish the procedure on the underside of the engine before finally separating the engine from the torque converter and the transmission.
Put Identification marks on all hoses, all lines, all tubes and all wires for installation purposes. Plug all hoses, all lines and all tubes. This helps prevent fluid loss and this will help keep contaminants from entering the system.
Refer to the Operation and Maintenance Manual in order to drain the fluids from the following items:
The engine
The cooling system
The transmission
Illustration 1 g00806426
Illustration 2 g00806427
Right side of the Transmission
Remove four clips (1) that secure harness (2) to the machine frame and to brackets on the top side of the transmission. Disconnect electrical connector (3) for the transmission temperature sender from harness (1). Feed the harness toward the front of the machine. Note: Harness (2) must be removed with the engine. Make sure that the harness is coiled and secured to the engine. Do not secure the harness in a position that will catch on removal of the engine.
Illustration 3 g00806428
Remove four bolts (4), the washers and two half clamps (5) in order to disconnect hose (6) from tube (7). Remove two bolts (8), the nut, the washers and the clamps that secure tube (7) to the engine.
Illustration 4 g00806429
Remove bolt (9), the washers and the nut in order to remove two clamps (10) that secure tube (7) to the transmission filler tube. Remove bo