3855764 Volvo.Penta Engine control unit, GSI

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     311-1362     Vacuum Cap     1    
B     138-7575     Link Bracket     2    
C     189-0410     Shackle As     2    
D     1U-9200     Lever Puller Hoist     3    
E     6V-6146     Load Leveler     1    Start By:
Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove".
Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.Note: Inspect the O-ring seals. Replace the O-ring seals that are worn or damaged.
Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release".
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01431356
Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply 276 to 414 kPa (40 to 60 psi). This procedure will pull a vacuum on the hydraulic system.
Illustration 2 g01455199
Disconnect hose (1) .
Illustration 3 g01455204