3858470 Volvo.Penta Engine pad

Introduction
This Special Instruction provides the procedure in order to repower a 980C, 980F, and a 980F Series II Wheel Loader. The replacement engine will be a Tier III level C13 ACERT engine. See table 1 for the engine arrangement numbers. The 980C, 980F, and a 980F Series II Wheel Loader are originally equipped with a 3406 and a 3406C engine. The original 3406 and 3406C engines are not regulated for emissions. This Special Instruction will provide the information in order to install the Tier III level replacement engine.
Table 1
Engine Arrangement
Original Engine New Engine
2W-1004 314-9531(1)
N/A(2)
N/A(3)
4P-7980
(1) New Repower Engine
(2) Reman
(3) New Replacement Engine Exchange-NREEThis Special Instruction does not include procedures that can be found in your existing manuals. Refer to the original Service Manual, Parts Manual, and Operation and Maintenance Manual for more information.When you have completed this procedure, prepare the machine for service. Refer to the Operation and Maintenance Manual.Note: Do not perform any procedure in this Special Instruction until the information has been read and understood.Reference: Service Manual, Parts Manual, Operation and Maintenance Manual.Note: This instruction contains some procedures that come from dealer feedback. The Emission replacement engine is not a direct replacement. Additional parts and labor hours may be needed in order to complete replacement of the engine. Variations in breaks of the machine serial numbers or various options could cause discrepancies. The discrepancies may include the modifications, required parts that are needed, or the labor hours that are reported to complete this procedure. This documentation is a guideline for Caterpillar Dealer personnel in order to complete the repower procedure. If errors are found, submit feedback in SIS Web or contact the Emissions Solutions Group. Note the following information with the feedback:
Machine Serial Number
Original Engine Arrangement Number
Original Engine Serial Number
Emissions Engine Arrangement Number
Details of the Error
Photos of the Error and the Photos after the Proposed SolutionSafety
Personal injury or death can result from sudden machine movement.Sudden movement of the machine can cause injury to persons on or near the machine.To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.
Do not attempt to assemble this machine until you read and you understand the assembly instructions.Improper assembly procedures could result in injury or death.
Personal injury or death can result from improper lifting or blocking.When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.