21160271 Volvo.Penta Fan console

4. Remove water temperature regulator housing and elbow assembly (1). 5. Loosen both hose clamps and slide hose (3) onto pipe (5) to disconnect aftercooler-to-turbocharger pipe.6. Remove wiring box cover (4) and disconnect wiring harness. Remove quick release valve retaining bolts (6). 7. Remove bracket mounting bolt (10). Remove two elbow retaining bolts (11) and remove water bypass pipe (7). Loosen hose clamps and slide hose (9) down on elbow assembly.8. Disconnect hydraulic oil cooler lines at hoses (8). 9. Disconnect torque converter oil cooler-to-torque converter relief valve lines (12) and (13).10. Remove the radiator front guards and hitch pin.11. Install two 1/2"-13NC forged eyebolts in the top radiator tank and attach a hoist.12. Remove radiator guard retaining bolts and nuts. Remove radiator and guard assembly-weight 1300 lbs. (589,7 kg).Install Radiator And Guard Assembly
1. Attach a hoist and position radiator and guard assembly on the machine. 2. Install radiator and guard assembly retaining bolts and nuts.3. Install the radiator front guards and hitch pin.4. Connect torque converter oil cooler-to-torque converter relief valve lines.5. Connect hydraulic oil cooler lines.6. Install the water bypass pipe and elbow retaining bolts. Install bypass pipe bracket retaining bolt.7. Install the quick release valve retaining bolts. Connect the wiring harness and install wiring box cover.8. Slide the aftercooler-to-turbocharger pipe hose back into position and tighten hose clamps.9. Install the water temperature regulator housing and elbow assembly.10. Install aftercooler-to-intake manifold pipe.11. Fill the hydraulic tank to specified level.12. Fill the cooling system. After installing the fan, open hydraulic oil cooler bleed valve. Start the machine and run at 1/2 engine speed until hydraulic oil flows free of air bubbles. Stop the engine and close the bleed valve, tighten to 8 2 lb. ft. (3,6 0,9 mkg). Check the hydraulic oil level.concluding step: a) install fanDisassemble Radiator And Guard Assembly
preparatory step: a) remove radiator and guard assembly 1. Remove fan guard (2) and shield (1).2. Remove hydraulic oil cooler oil inlet and outlet lines (3). Remove the hydraulic oil cooler bottom mounting bolts. 3. Remove mounting bolts (4) and (5). Remove hydraulic oil cooler-weight 40 lbs. (18 kg). 4. Remove radiator elbow (7) and aftercooler elbow (6).5. Remove torque converter oil cooler line (9).6. Remove radiator lower mounting bolts and clamps (8) and (10).7. Remove two shield-to-top tank retaining bolts. 8. Disconnect torque converter oil cooler oil outlet line (11).9. Remove radiator top tank-to-guard assembly mounting bolts.10. Install two 1/2"-13NC forged eyebolts. Attach a hoist and remove radiator core, aftercooler, and torque converter oil cooler assembly as a unit-weight 700 lbs. (317 kg). 11. Remove two aftercooler core mounting bolts (13) and remove baffle assembly (12).12. Position radiator assembly as shown in photo.13. Install two 3/8"-16NC forged eyebolts and attach a hoist. 14. Remove aftercooler retaining bolts (14) and (15). Remove aftercooler assembly-weight 120 lbs. (54 kg). 15. Remove torque converter oil cooler retaining bolts (16). 16. Install one 3/8"-16NC forged eyebolt. Attach a nylon sling and hoist. Remove torque converter cooler retaining bolts (17) and (18). Remove torque converter oil cooler-weight 120 lbs. (54 kg).Assemble Radiator And Guard Assembly
1. Attach a hoist and position the torque converter oil cooler (1) on the radiator assembly.2. Install the torque converter oil cooler retaining bolts. 3. Attach a hoist and position aftercooler assembly (2) on the radiator assembly. Install aftercooler retaining bolts. 4. Install baffle assembly (3) and aftercooler core mounting bolts (4).5. Lower the radiator core, aftercooler, and torque converter oil cooler assembly into the radiator guard. 6. Install four radiator top tank-to-guard retaining bolts (5).7. Install two shield-to-top tank retaining bolts (6).8. Connect torque converter oil cooler oil outlet line.9. Install radiator lower mounting bolts and clamps. 10. Install torque converter oil cooler line (8).11. Install aftercooler elbow (10) and radiator elbow (9).12. Position hydraulic oil cooler (7) on the radiator and install hydraulic oil cooler mounting bolts.13. Install hydraulic oil cooler oil inlet and oil outlet lines.14. Install shield and fan guard.concluding step: a) install radiator and guard assembly