3979593 Volvo.Penta Filler cap

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
B     138-7573     Link Bracket     2    
E     198-9143     Plastic Gauge     1    
198-9144 Plastic Gauge     1    
198-9145 Plastic Gauge     1    
F     8T-5096     Dial Indicator     1    
G     4C-5593     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01096775
Install pin (9) in the crankshaft. The length of the pin out of the crankshaft face is 8.4 mm (0.33 inch).
Install the dowel in the crankshaft. The length of the dowel out of the crankshaft surface is 4.1 0.5 mm (0.16 0.02 inch).
Illustration 2 g00568027
Raise the temperature of crankshaft gear (3). Install crankshaft gear (3) on the crankshaft with the keyway in alignment with the dowel. Timing Mark "V" is toward the outside of the crankshaft. The notch in the gear must be in alignment with the dowel in the crankshaft.Note: Install the main bearings dry when clearance checks are made. Apply clean engine oil on the main bearing for final assembly.
Illustration 3 g01096989
Ensure that the upper half of main bearing (11) is in the cylinder block. Ensure that the main bearings are installed so that bearing tabs fit into the notch in the cylinder block and in the main bearing caps. Ensure that the upper half of connecting rod bearing (10) is in the connecting rod.
Illustration 4 g00567847
Install Tooling (B) and a suitable lifting device on crankshaft (8). The weight of crankshaft (8) is approximately 215 kg (475 lb). Install crankshaft (8) .
Illustration 5 g01096760
Ensure that Timing Marks "V" are aligned on idler gear (4) and crankshaft gear (3) .
Illustration 6 g00567844
Note: Install the thrust plates with the identification "Block Side" toward the cylinder block.
Apply clean engine oil to thrust plates (7). Install thrust plates (7) next to the center main bearings.
Illustration 7 g01096945
Install the lower half of the main bearings in main bearing caps (6) .
Check the bearing clearances with Tooling (E) .Note: Ensure that the numbers on main bearing caps (6) match the numbers on the cylinder block. The arrows on main bearing caps (6) are toward the front of the cylinder block.Note: If the bolts for your main bearing cap are twelve point head bolts, the torque is 450 14 N m (332 10 lb ft). If the bolts for your main bearing cap are hex head bolts, the torque is 258 14 N m (190 10 lb ft).
Install main bearing caps (6). Apply Tooling (G) to bolts (5). Install bolts (5) in main bearing caps (6). Tighten the bolt on the tab end of main bearing caps (6). Next, tighten the other main bearing cap bolt.
Put a mark on each bolt and each main bearing cap. Tighten the bolt on the opposite side of the tab end of the main bearing cap for an additional 120 5 degrees. Next, tighten the bolt on the tab end of the main bearing cap for an additional 120 5 degrees.
Illustration 8 g01096924
Illustration 9 g01097215
Install the lower half of the connecting rod bearings in connecting rod caps (1). Thoro