807954 Volvo.Penta Fitting

Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     9U-7092     Tapered Cap/Plug     1    
B     6V-6146     Load Leveling Beam     1    
C     138-7573     Link Bracket     1    
ZZ     6V-9509     Face Seal Plug (13/16 - 16 THD)     1    
6V-9830 Cap Assembly (13/16 - 16 THD)     1    
6V-9512 Face Seal Plug (1 7/16 - 12 THD)     1    
6V-9833 Cap Assembly (1 7/16 - 12 THD)     1    Start By:
Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure (Hood) - Remove and Install".
Remove the radiator. Refer to Disassembly and Assembly, "Radiator - Remove and Install".Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Disconnect batteries before performance of any service work.
Illustration 1 g01122573
Loosen clamp (2) and remove hose (1). Install Tooling (A) .
Illustration 2 g01122576
Turn fuel valves (3) to the OFF position.
Illustration 3 g01122595
Disconnect hoses (4) from the fuel filter.
Remove clamps (5) and move hoses (4) out of the way.
Illustration 4 g01122644
Disconnect harness assembly (8) .
Disconnect hose assemblies (9) from hydraulic oil filter (10) .
Remove bolts (6) and hydraulic oil filter assembly (10) .