3594692 Volvo.Penta Fuel pump

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     3    Start By:
Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" for the machine that is being serviced.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.Steam can cause personal injury.Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.Remove the fill cap slowly to relieve pressure.Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.
Hot oil and components can cause personal injury.Do not allow hot oil or components to contact skin.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (-) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"for the correct procedure. The capacity of the cooling system is 113 L (30 US gal).
Drain the oil from the engine crankcase into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change" for the correct procedure. The capacity of the engine crankcase and filter is 83 L (22 US gal).
Drain the hydraulic oil from the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the correct procedure. The capacity of the hydraulic tank is 890 L (235 US gal).Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Illustration 1 g00775392
Open door assembly (2). Remove the four bolts and the washers from the hinges. Remove door assembly (2) from the enclosure assembly. The hinges may have shims in place in order to align the door. Put identification marks on the shims for assembly purposes.
Remove the three bolts and the hard washers from plate (1). Remove plate (1) from the enclosure assembly.
Illustration 2 g00775453
Remove the three bolts and hard washers from plate (3). Remove plate (3) from the enclosure assembly.
Remove the three bolts and hard washers from plate (4). Remove plate (4) from the enclosure assembly.