77796 Volvo.Penta Fuse

Adaptability
The remanufactured engines will retrofit into 785 machines when installed with instructions and bill of material in SEHS9688 EUI Retrofit Manual.Reference Information
Remanufactured Engine References
Distribution engines are built to the 0R-3982 engine arrangement. Made as ordered engines are built to the 0R-3992 engine arrangement. Both of the remanufactured 3512 EUI engine arrangements for 785B Trucks (6HK) are built to the following references.* Reference Engine Arrangement 7E-9079* Reference Engine S/N 4WJ1-UpEach remanufactured engine arrangement has a literature group attached, which includes:* Parts Manual* Operation & Maintenance Manual* Lubrication Instructions* Torque Specifications (for fasteners)* Other specific Special Instructions that will provide references, as close as possible, to the most current engine/machine configuration.An attached envelope will contain:* Core Credit Request/Packing List* Engine Delivery Service Record.All 3500 EUI remanufactured engines are remanufactured to include the most critical engineering changes for the arrangement ordered. A list of typical critical items follows.* Camshaft* Crankshaft* Cylinder Packs* Exhaust manifolds* Exhaust thermocouples* Exhaust valves* Fuel lines and clamps* Gear train* Governor* Lubrication tubes and clamps* Oil cooler cores* Turbochargers* Valve lifters All non-metallic parts (gaskets, seals) and fasteners (bolts) are replaced and updated parts are included where applicable.This minimizes or eliminates the need for the user to make modifications and reduces downtime provided the CORRECT arrangement was ordered.Some of the engine related engineering changes incorporated in the remanufactured engine received may require machine changes at time of installation to achieve expected performance available from this updated remanufactured engine.Each remanufactured engine is built to a specific power rating at a specific rpm, that agrees with the original engine's power rating and rpm.This information is recorded on each remanufactured engine's Information Plate. Do NOT change/adjust any fuel setting(s) before referring to the specific specification found in the Fuel Setting and Related Information records.Reference Literature
Parts Manual-SEBP2189
This Parts Manual covers the 785B (6HK) machines with 3512 EUI engines (4WJ) built to referenced engine arrangement 7E-9079. Refer to the Parts Manual for parts information for a specific engine arrangement.Service Manual-SENR6300
Complete Service Manual covering 785B (6HK) machines with 3512 EUI engines (4WJ).Operation & Maintenance Manual-SEBU6517
This manual contains the operation and maintenance information covering 785B (6HK) machines with 3512 EUI engines (4WJ). This manual is part of the service manual and will be included when complete service manual (SENR6300) is ordered.Core Acceptance Criteria-SELD0164
If there will be an engine returned for core credit, refer to SELD0164, Core Acceptance Criteria.Inspection of Parts
The following machine components MUST be inspected for reusability before engine installation and REPLACED as REQUIRED.7C-2655 Engine Support Group
Refer to page 37 of the Parts Manual for graphic and consist information.Inspect 7W-3498 (front) and 7W-2425 (rear) Mount Assembly rubber for:* Loss of bond* Oil damage (sticky, soft or spongy)* Heat or ozone damage (cracked, crumbles or hard spots)Replace if damage is evident.If inspection indicates no apparent damage, rotate position (left to right OR right to left) and REUSE. 8X-8365 High Speed Oil Change Group
Refer to page 55 of the Parts Manual for graphic and consist information. 2W-0203 Oil Level Gauge Group
Refer to page 52 of the Parts Manual for graphic and consist information. 2W-0201 Oil Filler Group
Refer to page 51 of the Parts Manual for graphic and consist information. 5T-3217 Fuel Lines Group
Refer to page 101 of the Parts Manual for graphic and consist information. 1W-5254 Air Cleaner Group
Refer to pages 90, 91, and 92 of the Parts Manual for graphic and consist information. 6Y-3944 Torque Converter Group
Refer to page 149 of the Parts Manual for graphic and consist information.The following seals are REQUIRED to install the torque converter to the engine. The 7T-4083 Ring is a critical part. Omission will allow power train impact loading to the engine crankshaft. 1W-5255 Muffler Group and Exhaust Piping
Refer to page 93 of the Parts Manual for graphic and consist information. 6I-2971 Air Lines Group
Refer to page 89 of the Parts Manual for graphic and consist information. 4W-6634 Starting Motor Group
Refer to pages 106, 107 and 108 of the Parts Manual for graphic and consist information. 5T-3207 Air Starting Control Group
Refer to page 108.01 of the Parts Manual for graphic and consist information. 1W-5223 Water Lines Group
Refer to page 71 of the Parts Manual for graphic and consist information. 2A-6495 Ether Starting Aid Group
Refer to page 108.02 of the Parts Manual for graphic and consist information. 8W-4446 Oil Cooler Lines Group
Refer to page 268 of the Parts Manual for graphic and consist information. 8W-4438 Brake Control Group
Refer to pages 234-237 of the Parts Manual for graphic and consist information. 2A-6507 Cowling Group
Refer to page 284 of the Parts Manual