3825238 Volvo.Penta Gasket

Table 1
Required Tools    
Tool    Part Number    Description    Qty    
A     6V-6146     Load Leveler     1    
A     6V-3144     Chain     2    Start By:
Tilt the radiator guard and the radiator. Refer to Disassembly and Assembly, "Radiator Guard and Radiator - Tilt".
Remove the air cleaner assembly. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
Remove the hydraulic tank and filter. Refer to Disassembly and Assembly, SENR1811, "Hydraulic Tank and Filter - Remove".
Remove the bottom guards. Refer to Disassembly and Assembly, SENR1811, "Bottom Guards - Remove and Install".
Remove the main drive shaft. Refer to Disassembly and Assembly, SENR1807, "Main Drive Shaft - Remove and Install".
Remove the implement pump. Refer to Disassembly and Assembly, SENR1811, "Implement Pump - Remove".Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. All of the parts must be reinstalled in the original location.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Drain the power train oil. The capacity of the power train system is approximately 178 L (47 US gal). Refer to Operation and Maintenance Manual, SEBU7109, "Transmission Oil - Change" for the proper draining procedure.
Illustration 1 g00534598
Remove the bolts, the washers and split flanges from hose assembly (3) and hose assembly (4) on torque divider (5) .
Remove hose assembly (3) and the O-ring seal. Remove hose assembly (4) and the O-ring seal from the torque divider.
Disconnect hose assembly (1) and the O-ring seal.
Remove the bolts, the washers and split flanges from hose assembly (2). Remove the hose assembly and the O-ring seal.
Illustration 2 g00534602
Remove bolt (7) and the washer. Disconnect wire clip (6) that holds the wiring and the hoses.
Illustration 3 g00534603
Slide the rubber protector away from the nut. Remove the nut and the washers and disconnect battery cable (8) .
Disconnect hose assembly (9) and the O-ring seal.
Disconnect hose assembly (10) and the O-ring seal.
Illustration 4 g00534605
Disconnect hose assembly (11) and the O-ring seal. Disconnect hose assembly (12) and the O-ring seal from the primary fuel filter.
Illustration 5 g00534606
Remove nut (13), the washer and the bolt from throttle linkage (14). Disconnect the throttle linkage.
Illustration 6 g00534614
Use Tooling (A) to support engine (15), as shown. The angle of Tooling (A) must be adjusted in order to remove the engine and the torque divider in the machine.
Illustration 7 g00534607
Remove bolts (16) and the washers. Remove the cap (not shown).
Illustration 8 g00534608